Multiple layer optical cells

Patent metadata

Field	Value
Publication number	US-12181734-B2
Application number	US-202017631442-A
Country	US
Kind code	B2
Filing date	Jul 30, 2020
Priority date	Jul 31, 2019
Publication date	Dec 31, 2024
Grant date	Dec 31, 2024

Abstract

We disclose an optical device comprising an optical stack. The optical stack comprises a first substrate layer, a second substrate layer, and an optical medium located between the first and second substrate layers. The optical stack is bent such that a second portion of the optical stack extends behind a first portion of the optical stack.

First claim

The invention claimed is:

1. An optical stack, comprising:
a first substrate layer;
a second substrate layer;
an optical medium located between the first and second substrate layers;
wherein the first substrate layer and the second substrate layer are bent such that a second portion of the optical stack extends behind a first portion of the optical stack, each of the first portion and the second portion of the optical stack including a portion of the first substrate layer, a portion of the second substrate layer and a portion of the optical medium; and
further comprising one or more intermediate transparent layers between the first portion and the second portion of the optical stack, the first portion and the second portion forming adjacent portions of the optical stack, and wherein the first substrate layer and the second substrate layer are bent around the one or more intermediate transparent layers.

2. An optical stack according to claim 1 , wherein the optical medium is liquid crystal layer.

3. An optical stack according to claim 1 , wherein the first portion of the optical stack is substantially parallel to the second portion of the optical stack.

4. An optical stack according to claim 1 , wherein each of the first portion of the optical stack and the second portion of the optical stack forms at least one of: an optical cell; a liquid crystal cell; or an organic photodiode.

5. The device of claim 1 , comprising:
wherein the first portion of the optical stack forms a first lens, and
wherein the second portion of the optical stack forms a second lens, wherein the second lens is stacked on the first lens, and
wherein the first lens and the second lens are electrically switchable using the one or more connections.

6. An optical stack according to claim 1 , wherein the first substrate layer is spaced from the second substrate layer in a first dimension and wherein the first portion of the optical stack is spaced from the second portion of the optical stack in the first dimension.

7. A display device or a sensor comprising the device of claim 1 .

8. An optical stack according to claim 1 , wherein the first substrate layer comprises an upper substrate layer of the first portion of the stack and a lower substrate layer of the second portion of the stack; and
wherein the second substrate layer comprises the lower substrate layer of the first portion of the stack and the upper substrate layer of the second portion of the stack.

9. An optical stack according to claim 1 , wherein the first substrate layer and the second substrate layer are each bent at an angle of approximately 180°.

10. A virtual reality (VR) display device or 3-dimensional (3D) glasses comprising the device of claim 1 .

11. An eyewear apparatus comprising two optical devices according to claim 1 ,
wherein the optical medium of each optical device comprises aligned domains, and wherein the domains of the optical medium of the first optical device are aligned in a first direction and the domains of the optical medium of the second optical device are aligned in a second direction; and/or
wherein each optical device of the eyewear apparatus has different optical properties.

12. The device of claim 1 , wherein the one or more connections are configured for at least one of: switching the first portion of the optical stack and the second portion of the optical stack both at once; or
switching the first portion of the optical stack differently from the second portion of the optical stack.

13. An optical stack according to claim 1 , wherein the one or more intermediate transparent layers includes an adhesive layer.

14. An optical stack according to claim 1 , wherein the intermediate layer is located between a first portion of the second substrate layer and a second portion of the second substrate layer.

15. An optical stack according to claim 1 , wherein the optical medium comprises aligned domains.

16. An optical stack according to claim 1 , wherein the one or more intermediate transparent layers has a refractive index substantially the same as a refractive index of the optical medium.

17. An optical stack according to claim 1 , wherein the optical device comprises at least four optical cells, and wherein each optical cell is parallel to each other optical cell, and wherein each optical cell extends behind an adjacent optical cell, and
wherein a first optical cell of the at least four optical cells comprises the first portion of the optical stack and wherein a second optical cell of the at least four optical cells comprises the second portion of the optical stack.

18. An optical stack according to claim 1 , wherein the each of the first substrate layer and the second substrate layer are bent such that they have a corrugated shape.

19. An optical stack according to claim 1 , wherein the first portion and the second portion of the optical stack each form an optical lens.

20. An optical stack according to claim 1 , wherein the first substrate layer and the second substrate layer each comprises a plastic material.

21. A method of manufacturing an optical stack, the method comprising:
forming a first substrate layer,
forming a second substrate layer,
forming an optical medium located between the first and second substrate layers;

bending the first substrate layer and the second substrate layer such that a second portion of the optical stack extends behind a first portion of the optical stack, each of the first portion and the second portion of the optical stack including a portion of the first substrate layer, a portion of the second substrate layer and a portion of the optical medium; and
forming one or more intermediate transparent layers between the first portion and the second portion of the optical stack, the first portion and the second portion forming adjacent portions of the optical stack, and wherein the first substrate layer and the second substrate layer are bent around the one or more intermediate transparent layers.

22. A method according to claim 21 , wherein prior to bending the first substrate layer and the second substrate layer, the method further comprises:
using a photolithography mask to align the optical medium within the first portion of the optical stack in a first direction, and
using a photolithography mask to align the optical medium within the second portion of the optical stack in a second direction.

23. An optical stack comprising
a first substrate layer;
a second substrate layer; and
an optical medium located between the first and second substrate layers;
wherein the first substrate layer and the second substrate layer are bent such that a second portion of the optical stack extends behind a first portion of the optical stack, and wherein one or more of the first substrate layer and the second substrate layer comprise a single continuous substrate layer forming both the first portion and the second portion of the optical stack, and
further comprising electrical connections coupled with the first substrate layer and the second substrate layer, and wherein the electrical connections are located on a single side of the optical stack.

24. An optical stack according to claim 23 , wherein the electrical connections comprise Aluminium.

Assignees

• Flexenable Ltd
• Flexenable Tech Limited

Inventors

• Harding James
• Reeves William

Classifications

• G02F2202/28

  Adhesive materials or arrangements · CPC title

• G02C2202/16

  Laminated or compound lenses · CPC title

• G02F1/294

  Variable focal length devices · CPC title

• G02F1/29

  for the control of the position or the direction of light beams, i.e. deflection · CPC title

• G02B3/14

  of variable focal length · CPC title