Method of operating an electrical heating element

Patent metadata

Field	Value
Publication number	US-12180932-B2
Application number	US-202318513195-A
Country	US
Kind code	B2
Filing date	Nov 17, 2023
Priority date	Dec 16, 2022
Publication date	Dec 31, 2024
Grant date	Dec 31, 2024

Abstract

A method is for operating an electrical heating element of a wind turbine rotor blade. The method includes: applying a voltage to the heating element, measuring a current flowing through the heating element, measuring the voltage applied to the heating element, calculating a reference current by applying a normalization factor to the measured current, wherein the normalization factor corresponds to the ratio of a nominal voltage to the measured voltage, triggering an action when the reference current is outside a first predetermined reference current range.

First claim

The invention claimed is:

1. A method of operating an electrical heating element of a wind turbine rotor blade, the method comprising:
applying a voltage to the heating element;
measuring a current flowing through the heating element;
measuring the voltage applied to the heating element;
calculating a reference current by applying a normalization factor to the measured current, wherein the normalization factor corresponds to the ratio of a nominal voltage to the measured voltage; and,
triggering an action when the reference current is outside a first predetermined reference current range.

2. The method of claim 1 , wherein the reference current is monitored over time by continuously repeating said measuring the current flowing through the heating element, said measuring the voltage applied to the heating element, and said calculating the reference current.

3. The method of claim 1 , wherein at least one of no reference current is calculated and no action is triggered before the voltage has been applied to the heating element for a predetermined time.

4. The method of claim 1 , wherein at least one of no reference current is calculated and no action is triggered when the measured current is below a predetermined threshold.

5. The method of claim 1 , wherein at least one of no reference current is calculated and no action is triggered when the measured voltage is outside a predetermined voltage range.

6. The method of claim 1 , wherein said measuring the voltage applied to the heating element includes repeated measurements and determination of an average voltage; and, wherein in said calculating the reference current, the average voltage is used as the measured voltage.

7. The method of claim 1 , wherein said measuring the current flowing through the heating element includes repeated measurements and determination of an average current; and, wherein in said calculating the reference current, the average current is used as the measured current.

8. The method of claim 1 , wherein the first predetermined reference current range is stored in a control system after having been determined during commissioning of a wind turbine rotor blade heating system which includes the heating element.

9. The method of claim 1 , wherein the action triggered when the reference current is outside the first predetermined reference current range is at least one of: stopping applying a voltage to the heating element, stopping a wind turbine heating system which includes the heating element, stopping a wind turbine, sending a notification, and requesting a service team.

10. The method of claim 1 further comprising:
triggering an action when the reference current is outside a second predetermined reference current range defined by general limitations of an electrical supply system.

11. A wind turbine comprising:
a wind turbine rotor blade having an electrical heating element;
a controller configured to apply a voltage to the heating element;
a current meter configured to measure a current flowing through said heating element;
a voltage meter configured to measure the voltage applied to said heating element; and,
said controller being further configured to calculate a reference current by applying a normalization factor to the measured current, wherein the normalization factor corresponds to a ratio of a nominal voltage to the measured voltage, and to trigger an action when said reference current is outside a first predetermined reference current range.

12. The wind turbine of claim 11 , wherein said controller is configured to monitor the reference current over time by repeatedly measuring the current flowing through said heating element via said current meter, measuring the voltage applied to said heating element, and calculating the reference current.

13. The wind turbine of claim 11 , wherein said controller is configured to at least one of calculate no reference current and trigger no action before the voltage has been applied to said heating element for a predetermined time.

14. The wind turbine of claim 11 , wherein said controller is configured to at least one of calculate no reference current and trigger no action when the measured current is below a predetermined threshold.

15. The wind turbine of claim 11 , wherein said controller is configured to at least one of calculate no reference current and trigger no action when the measured voltage is outside a predetermined voltage range.

16. The wind turbine of claim 11 , wherein said controller is configured to measure the voltage applied to said heating element by repeatedly measuring the voltage applied to said heating element via said voltage meter and determining an average voltage; and, wherein said controller is configured to, when calculating the reference current, use the average voltage as the measured voltage.

17. The wind turbine of claim 11 , wherein said controller is configured to measure the current flowing through said heating element by repeatedly measuring the current flowing through said heating element via said current meter and determining of an average current; and, wherein in said calculating the reference current, the average current is used as the measured current.

18. The wind turbine of claim 11 , wherein the first predetermined reference current range is stored in a control system after having been determined during commissioning of a wind turbine rotor blade heating system which includes said heating element.

19. The wind turbine of claim 11 , wherein the action triggered when the reference current is outside the first predetermined reference current range is at least one of: stopping applying a voltage to the heating element, stopping a wind turbine heating system which includes the heating element, stopping the wind turbine, sending a notification, and requesting a service team.

20. The wind turbine of claim 11 , wherein said controller is further configured to trigger an action when the reference current is outside a second predetermined reference current range defined by general limitations of an electrical supply system.

Assignees

• Nordex Energy Se & Co Kg

Inventors

• Sachse Konrad

Classifications

• F03D80/401

  De-icing by electrical resistance heating · CPC title

• Y02E10/72

  Wind turbines with rotation axis in wind direction · CPC title

• F03D17/021 Primary

  for monitoring power or current · CPC title

• F03D13/30

  Commissioning, e.g. inspection, testing or final adjustment before releasing for production · CPC title

• H05B2214/02

  Heaters specially designed for de-icing or protection against icing · CPC title