Methods for producing a hollow-core fiber and for producing a preform for a hollow-core fiber

Patent metadata

Field	Value
Publication number	US-12180106-B2
Application number	US-202017617779-A
Country	US
Kind code	B2
Filing date	Jul 15, 2020
Priority date	Jul 17, 2019
Publication date	Dec 31, 2024
Grant date	Dec 31, 2024

Abstract

To achieve a high degree of precision and an exact positioning of anti-resonant elements in a sufficiently stable and reproducible manner in an anti-resonant hollow-core fiber which has a hollow core extending along a fiber longitudinal axis and an inner jacket region that surrounds the hollow core, formation of anti-resonant element precursors includes formation of elongated pressure chambers, each of which adjoins a wall deformable under pressure and heat in the region of target positions of the anti-resonant elements. A section of the deformable wall is caused to protrude in the direction of a cladding tube inner bore, thereby forming an anti-resonant element or a precursor for same, while carrying out a process of elongating a primary preform to form the hollow-core fiber or further processing the primary preform to a secondary preform from which the hollow-core fiber is drawn.

First claim

The invention claimed is:

1. Method for producing an anti-resonant hollow-core fiber comprising a hollow core, extending along a longitudinal axis of the fiber, and a sheath region surrounding the hollow core and comprising a number of anti-resonance elements, having the method steps of:
(a) providing a primary preform for the hollow-core fiber, which preform has at least one cladding tube having a cladding tube wall, an inner cladding tube bore and a longitudinal cladding tube axis, along which the cladding tube wall delimited by an inner side and an outer side extends,
(b) forming a number of precursors for anti-resonance elements at setpoint positions of the cladding tube wall, and
(c) elongating the primary preform to form the hollow-core fiber or further processing the primary preform to form a secondary preform from which the hollow-core fiber is drawn, wherein the further processing comprises carrying out one or more of the following hot-forming processes once or repeatedly:
(i) elongation,
(ii) collapse,
(iii) collapse and simultaneous elongation,
(iv) collapse of additional sheath material,
(v) collapse of additional sheath material and subsequent elongation,
(vi) collapse of additional sheath material and simultaneous elongation,

wherein the formation of the anti-resonance element precursors comprises the formation of elongated pressure chambers, which respectively adjoin, in the region of the setpoint positions of the anti-resonance elements, a deformable wall that can be deformed under pressure and heat, and which, when a process according to method step (c) is carried out, cause a bulge in a section of the deformable wall in the direction of the inner cladding tube bore as a result of pressure and heat, thereby forming an anti-resonance element or a precursor thereof.

2. The method according to claim 1 , wherein the pressure chambers are designed as hollow channels which are adjoined by wall sections of a glass tube.

3. The method according to claim 2 , wherein the hollow channels are formed within the wall of the glass tube and run in parallel to the longitudinal axis of the glass tube.

4. The method according to claim 3 , wherein a coaxial glass tube arrangement is formed, comprising an inner peripheral row of hollow channels in the tube wall of an inner glass tube and an outer peripheral row of hollow channels in the tube wall of an outer glass tube, wherein the hollow channels of the inner and outer peripheral rows lie on a common connecting line when viewed in the radial direction and are spatially separated from one another by at least one peripheral, inward-deformable glass wall.

5. The method according to claim 2 , wherein the formation of the hollow channels comprises a measure in which an intermediate tube is arranged between the glass tube and an outer tube, said intermediate tube having a longitudinal axis of the intermediate tube, along which an intermediate tube wall delimited by an inner side and an outer side extends, and in that longitudinal slots are introduced into the intermediate tube wall, wherein hollow channels are formed from the longitudinal slots when a process according to method step (c) is carried out.

6. The method according to claim 5 , wherein an intermediate tube with a circular inner cross-section is provided and machined.

7. The method according to claim 5 , wherein the intermediate tube has end-face ends, and in that the longitudinal slots end prior to the end-face ends.

8. The method according to claim 5 , wherein a coaxial tube arrangement is formed, comprising the glass tube, which is an inner glass tube, the intermediate tube, which is an inner intermediate tube, the outer tube, which is an inner outer tube that at the same time forms an outer glass tube, an outer intermediate tube, and an external outer tube, wherein the longitudinal slots of the inner and outer intermediate tubes lie on a common connecting line in the radial direction and are spatially separated from one another by at least one peripheral, inward-deformable glass wall.

9. The method according to claim 5 , wherein the longitudinal slots or the longitudinal grooves are produced by at least one of cutting, drilling, sawing, milling, and grinding.

10. The method according to claim 5 , wherein the longitudinal slots have longitudinal edges, and in that the longitudinal edges are fused with surrounding glass material by softening with simultaneous elongation.

11. The method according to claim 2 , wherein the formation of the hollow channels comprises a measure in which the glass tube and an intermediate tube are used, which coaxially surrounds the glass tube, wherein the glass tube has an outer sheath surface of the glass tube, into which surface longitudinal grooves are introduced that run in parallel to the longitudinal axis of the glass tube, and/or the intermediate tube has an inner sheath surface of the intermediate tube, into which surface longitudinal grooves are introduced that run in parallel to the longitudinal axis of the intermediate tube, wherein hollow channels are formed from the longitudinal grooves when carrying out a process according to method step (c), and wherein the hollow channels are deformed into elongated bulges as a result of pressure and heat.

12. The method according to claim 2 , wherein the glass tube consists of a glass containing a dopant that lowers the viscosity.

13. The method for producing a preform for an anti-resonant hollow-core fiber having a hollow core, extending along a longitudinal axis of the fiber, and a sheath region surrounding the hollow core, said sheath region comprising a plurality of anti-resonance elements, having the method steps of:
(a) providing a primary preform for the hollow-core fiber, which preform has at least one cladding tube having an inner cladding tube bore and a longitudinal cladding tube axis, along which a cladding tube wall delimited by an inner side and an outer side extends,
(b) forming a number of precursors for anti-resonance elements at setpoint positions of the cladding tube wall,
(c) optional further processing of the primary preform to form a secondary preform for the hollow-core fiber, wherein the further processing comprises carrying out one or more of the following hot-forming processes once or repeatedly:
(i) elongation,
(ii) collapse,
(iii) collapse and simultaneous elongation,
(iv) collapse of additional sheath material,
(v) collapse of additional sheath material and subsequent elongation,
(vi) collapse of additional sheath material and simultaneous elongation,

wherein the formation of the anti-resonance element precursors comprises the formation of elongated pressure chambers, which respectively adjoin, in the region of the setpoint positions of the anti-resonance elements, a wall that can be deformed under pressure and heat, and which, when a process according to method step (c) is carried out, cause a bulge in a section of the deformable wall in the direction of the inner cladding tube bore as a result of pressure and heat, thereby forming an anti-resonance element or a precursor thereof.

Assignees

• Heraeus Quarzglas
• Heraeus Quartz North America Llc

Inventors

• Rosenberger Manuel
• Vydra Jan
• Chang Kai Huei
• Ma Qiulin

Classifications

• C03B2203/42

  Photonic crystal fibres, e.g. fibres using the photonic bandgap PBG effect, microstructured or holey optical fibres · CPC title

• C03B2203/32

  Eccentric core or cladding · CPC title

• C03B2203/16

  Hollow core · CPC title

• C03B37/02781 Primary

  Hollow fibres, e.g. holey fibres · CPC title

• C03B37/01234

  to form longitudinal grooves, e.g. by chamfering · CPC title