Flow battery cleansing cycle to maintain electrolyte health and system performance

Patent metadata

Field	Value
Publication number	US-12176590-B2
Application number	US-202117645293-A
Country	US
Kind code	B2
Filing date	Dec 20, 2021
Priority date	Apr 28, 2017
Publication date	Dec 24, 2024
Grant date	Dec 24, 2024

Abstract

A method of cleansing a redox flow battery system may include operating the redox flow battery system in a charge, discharge, or idle mode, and responsive to a redox flow battery capacity being less than a threshold battery capacity, mixing the positive electrolyte with the negative electrolyte. In this way, battery capacity degradation following cyclic charging and discharging of the redox flow battery system can be substantially reduced.

First claim

The invention claimed is:

1. A redox flow battery system, including:
a redox flow battery cell with a positive electrode compartment and a negative electrode compartment;
a mixing valve fluidly coupled between the positive electrode compartment and the negative electrode compartment;
positive and negative electrolyte pumps for circulating electrolyte through the positive electrode compartment, and
a controller, including executable instructions stored in memory thereon programmed to,
perform a battery cleansing cycle responsive to a redox flow battery capacity being less than a threshold battery capacity and based on a positive electrolyte pH compared to two different threshold pHs, wherein the two threshold pHs include a first threshold pH and a second threshold pH, the battery cleansing cycle including mixing a positive electrolyte with a negative electrolyte via flowing the positive electrolyte through a negative electrolyte channel to the negative electrode compartment and the negative electrolyte through a positive electrolyte channel to the positive electrode compartment; wherein
comparing to two different threshold pHs includes determining whether the positive electrolyte pH is greater than the first threshold pH and determining whether the positive electrolyte pH is less than the second threshold pH during the battery cleansing cycle, and wherein the executable instructions are programmed to further include mixing the positive electrolyte with the negative electrolyte via opening the mixing valve for a first threshold duration while activating the negative electrolyte pump and deactivating the positive electrolyte pump, and adjusting a supply of hydrogen to one or more of the positive electrolyte and the negative electrolyte.

2. The redox flow battery system of claim 1 , wherein the executable instructions are programmed to further include, after the first threshold duration, closing the mixing valve while deactivating the negative electrolyte pump and activating the positive electrolyte pump, wherein the negative electrolyte pump and the positive electrolyte pump are the only pumps of the redox flow battery system.

3. The redox flow battery system of claim 1 , wherein the executable instructions are programmed to further include stopping the battery cleansing cycle when a redox flow battery state of charge (SOC) is less than a threshold SOC.

4. A method of cleansing a redox flow battery system according to claim 1 , the method comprising a redox flow battery cell with a positive electrode compartment and a negative electrode compartment, a mixing valve fluidly coupled between the positive electrode compartment and the negative electrode compartment, and positive and negative electrolyte pumps for circulating electrolyte through the positive electrode compartment, the method including:
operating the redox flow battery system in a charge, discharge, or idle mode, and
responsive to a redox flow battery capacity being less than a threshold battery capacity and a comparison of a pH of a positive electrolyte to two different threshold pHs,
switching the redox flow battery system to operate in the discharge mode, and
reducing electrolyte state of charge (SOC) by directing positive and negative electrolytes to flow through rebalancing reactors.

5. The method of claim 4 , further comprising, responsive to a SOC being less than a threshold positive electrolyte SOC and a pH of the positive electrolyte being greater than a first threshold pH and responsive to the pH of the positive electrolyte being less than a second threshold pH, mixing the positive electrolyte with the negative electrolyte.

6. The method of claim 5 , wherein mixing the positive electrolyte with the negative electrolyte includes flowing electrolytes from the positive electrode compartment to the negative electrode compartment for a first threshold duration.

7. The method of claim 6 , further comprising, after the first threshold duration elapses, flowing electrolytes from the negative electrode compartment to the positive electrode compartment for a second threshold duration.

8. The method of claim 7 , further comprising fluidly isolating the negative electrode compartment and the positive electrode compartment for a time delay following the first threshold duration and prior to the second threshold duration.

9. The method of claim 8 , wherein the first threshold duration increases with a difference between the redox flow battery capacity and the threshold battery capacity.

Assignees

• Ess Technology Inc

Inventors

• Song Yang
• Evans Craig E

Classifications

• H01M8/0693

  Treatment of the electrolyte residue, e.g. reconcentrating · CPC title

• H01M8/04932

  of the individual fuel cell · CPC title

• H01M8/04611

  of the individual fuel cell · CPC title

• G06V40/1394

  using acquisition arrangements · CPC title

• G06V40/1306

  non-optical, e.g. ultrasonic or capacitive sensing · CPC title