Transparent substrate for liquid crystal device and light control sheet

Patent metadata

Field	Value
Publication number	US-12174492-B2
Application number	US-202318487433-A
Country	US
Kind code	B2
Filing date	Oct 16, 2023
Priority date	Apr 22, 2021
Publication date	Dec 24, 2024
Grant date	Dec 24, 2024

Abstract

A transparent substrate for a liquid crystal device includes an alignment layer that regulates an alignment direction of liquid crystal molecules contained in a light control layer included in a light control sheet, which is the liquid crystal device, and a base layer on which the alignment layer is formed. The substrate includes a first surface and a second surface opposite to the first surface. The first surface is part of the alignment layer. The second surface is part of the base layer. A surface, which contacts the alignment layer, of the base layer has surface roughness Ra1 of 20 nm or less in a pencil hardness test. A sum Ra1+Ra2 of the surface roughness Ra1 and surface roughness Ra2 of the second surface is 5 nm or more.

First claim

The invention claimed is:

1. A transparent substrate for a liquid crystal device, comprising:
a base layer; and
an alignment layer formed on the base layer such that the alignment layer has a surface forming a first surface of the transparent substrate and that the base layer has a surface forming a second surface of the transparent substrate on an opposite side with respect to the first surface,
wherein the alignment layer regulates an alignment direction of liquid crystal molecules in a liquid crystal layer in the liquid crystal device, the base layer has a surface that is in contact with the alignment layer such that the surface in contact with the alignment layer has hardness of F or more in a pencil hardness test, and the first surface of the transparent substrate has a surface roughness Ra1 of 20 nm or less such that a sum Ra1+Ra2 of the surface roughness Ra1 of the first surface and surface roughness Ra2 of the second surface is 5 nm or more.

2. The transparent substrate for the liquid crystal device according to claim 1 , wherein the surface roughness Ra2 of the second surface is 100 nm or less.

3. The transparent substrate for the liquid crystal device according to claim 2 , wherein the sum Ra1+Ra2 of the surface roughness Ra1 of the first surface and the surface roughness Ra2 of the second surface is 120 nm or less.

4. The transparent substrate for the liquid crystal device according to claim 2 , wherein the base layer includes a support substrate and a hard coat layer such that the hard coat layer is positioned between the support substrate and the alignment layer.

5. The transparent substrate for the liquid crystal device according to claim 1 , wherein the sum Ra1+Ra2 of the surface roughness Ra1 of the first surface and the surface roughness Ra2 of the second surface is 120 nm or less.

6. The transparent substrate for the liquid crystal device according to claim 5 , wherein the base layer includes particles such that at least a portion of the particles in the base layer projects from at least one of the first surface and the second surface.

7. The transparent substrate for the liquid crystal device according to claim 5 , wherein the alignment layer includes silicone resin or polyimide resin.

8. The transparent substrate for the liquid crystal device according to claim 1 , wherein the base layer includes a support substrate and a hard coat layer such that the hard coat layer is positioned between the support substrate and the alignment layer.

9. The transparent substrate for the liquid crystal device according to claim 8 , wherein the hard coat layer includes particles such that a diameter of the particles or a diameter of agglomerated particles including the particles is greater than a sum of a thickness of the hard coat layer, a thickness of the conductive layer, and a thickness of the alignment layer.

10. The transparent substrate for the liquid crystal device according to claim 8 , wherein the base layer includes a conductive layer such that the hard coat layer is positioned between the support substrate and the conductive layer.

11. The transparent substrate for the liquid crystal device according to claim 10 , wherein the hard coat layer includes particles such that a diameter of the particles or a diameter of agglomerated particles including the particles is greater than a sum of a thickness of the hard coat layer, a thickness of the conductive layer, and a thickness of the alignment layer.

12. The transparent substrate for the liquid crystal device according to claim 10 , wherein the base layer includes a lubricious layer.

13. The transparent substrate for the liquid crystal device according to claim 12 , wherein the hard coat layer includes particles such that a diameter of the particles or a diameter of agglomerated particles including the particles is greater than a sum of a thickness of the hard coat layer, a thickness of the conductive layer, and a thickness of the alignment layer.

14. The transparent substrate for the liquid crystal device according to claim 8 , wherein the base layer includes particles such that at least a portion of the particles in the base layer projects from at least one of the first surface and the second surface.

15. The transparent substrate for the liquid crystal device according to claim 8 , wherein the alignment layer includes silicone resin or polyimide resin.

16. The transparent substrate for the liquid crystal device according to claim 1 , wherein the base layer includes particles such that at least a portion of the particles in the base layer projects from at least one of the first surface and the second surface.

17. The transparent substrate for the liquid crystal device according to claim 1 , wherein the alignment layer includes silicone resin or polyimide resin.

18. The transparent substrate for the liquid crystal device according to claim 1 , wherein the base layer includes particles such that at least a portion of the particles in the base layer projects from at least one of the first surface and the second surface.

19. The transparent substrate for the liquid crystal device according to claim 1 , wherein the alignment layer includes silicone resin or polyimide resin.

20. A light control sheet, comprising:
the transparent substrate of claim 1 ; and
a light control layer formed such that the light control layer is in contact with the first surface of the transparent substrate and includes liquid crystal molecules.

Assignees

• Toppan Inc

Inventors

• Takahashi Yusuke
• Yamashita Daisuke

Classifications

• G02F2201/50

  Protective arrangements · CPC title

• C08J2483/04

  Polysiloxanes · CPC title

• C08J2479/08

  Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors · CPC title

• C08J2433/02

  Homopolymers or copolymers of acids; Metal or ammonium salts thereof · CPC title

• C08J2363/02

  Polyglycidyl ethers of bis-phenols · CPC title