Extruded weld joint backing insert

Patent metadata

Field	Value
Publication number	US-12172245-B2
Application number	US-202217992286-A
Country	US
Kind code	B2
Filing date	Nov 22, 2022
Priority date	Nov 22, 2022
Publication date	Dec 24, 2024
Grant date	Dec 24, 2024

Abstract

A welding backing insert ( 20 ) includes a body ( 22 ), a retention member ( 24 ) and an insertion member ( 26 ). The retention member ( 24 ) includes at least one leg ( 28 ) being deflectable to enable insertion into a hollow profile structural extrusions ( 14 ). At least one leg ( 28 ) tries to return to its original position exerting a force on the hollow profile structural extrusion ( 14 ) to retain the backing insert ( 20 ) in the hollow profile structural extrusion ( 14 ). The insertion member ( 26 ) projects from the body for inserting into a second hollow profile structural extrusion ( 14 ). A gap-control joint spacer ( 50 ) projects from the body to provide a gap between adjacent hollow profile structural extrusions.

First claim

What is claimed is:

1. A welding backing insert comprising:
a body; and
a retention member projecting from the body, the retention member includes at least one leg being deflectable to enable insertion into a hollow profile structural extrusion so that once inside the hollow profile structural extrusion the at least one leg tries to return to its original position exerting a force on the hollow profile structural extrusion to retain the backing insert in the hollow profile structural extrusion;
an insertion member projecting from the body for inserting into a second hollow profile structural extrusion, the weld backing insert has an overall H-shape in cross section.

2. The welding backing insert of claim 1 , further comprising a gap-control joint spacer projecting a desired distance from the body, the spacer providing a gap between adjacent hollow profile structural extrusions.

3. The welding backing insert of claim 1 , wherein the retention member is U-shaped in cross section.

4. The welding backing insert of claim 3 , wherein both legs are deflectable.

5. The welding backing insert of claim 2 , wherein the spacer projects a desired distance from the body to enable a butt weld between the two hollow profile structural extrusions.

6. The welding backing insert of claim 1 , wherein the retention member includes a pair of legs.

7. A weld connection with an insert comprising:
a pair of hollow profile structural extrusions;
an insert positioned between and in the hollow profile structural extrusions, the insert comprising:
a body;
a retention member projecting from the body, the retention member includes at least one leg being deflectable to enable insertion into one of the hollow profile structural extrusions so that once inside the hollow profile structural extrusions the at least one leg tries to return to its original position exerting a force on the hollow profile structural extrusions to retain the backing insert in the hollow profile structural extrusions; and
a gap-control joint spacer projecting from the body, the spacer providing a gap between adjacent hollow profile structural extrusions;
the retention member positioned in one of the hollow profile structural extrusions; and
a butt weld welding the hollow profile structural extrusions to one another.

8. The welding connection of claim 7 , further including an insertion member projecting from the body for inserting into the other hollow profile structural extrusions.

9. The welding connection of claim 7 , wherein the retention member is U-shaped in cross section.

10. The welding connection of claim 7 , wherein both legs are deflectable.

11. The welding connection of claim 7 , wherein the spacer projects a desired distance from the body to enable a butt weld between the two hollow profile structural extrusions.

12. The welding connection of claim 8 , wherein the weld backing insert has an overall H-shape in cross section.

13. The welding connection of claim 7 , wherein the retention member includes a pair of legs.

14. A welding backing insert comprising:
a body; and
a retention member projecting from the body, the retention member includes at least one leg being deflectable to enable insertion into a hollow profile structural extrusion so that once inside the hollow profile structural extrusion the at least one leg tries to return to its original position exerting a force on the hollow profile structural extrusion to retain the backing insert in the hollow profile structural extrusion;
a gap-control joint spacer projecting a desired distance from the body, the spacer providing a gap between adjacent hollow profile structural extrusions enabling a butt weld between the two hollow profile structural extrusions.

Assignees

• Fca Us Llc

Inventors

• Fistler Mark R
• Hunt Justin G

Classifications

• B23K2101/006

  Vehicles · CPC title

• B23K2103/10

  Aluminium or alloys thereof · CPC title

• B23K9/23

  taking account of the properties of the materials to be welded · CPC title

• B23K2101/045

  Hollow panels · CPC title

• B23K26/16

  Removal of by-products, e.g. particles or vapours produced during treatment of a workpiece (by a fluid stream B23K26/142) · CPC title