Production of three-dimensional workpieces by means of a plurality of irradiation units

Patent metadata

Field	Value
Publication number	US-12172236-B2
Application number	US-201916369388-A
Country	US
Kind code	B2
Filing date	Mar 29, 2019
Priority date	Sep 29, 2016
Publication date	Dec 24, 2024
Grant date	Dec 24, 2024

Abstract

The application relates to a device for producing three-dimensional workpieces, the device including: a structural surface designed to receive a molding compound; and an irradiation arrangement designed to selectively irradiate the molding compound on the structural surface with electromagnetic radiation, in order to produce a workpiece by means of generative layer construction, where the irradiation device comprises a plurality of irradiation units, the irradiation units being designed to irradiate an individual region of the structural surface respectively associated with the irradiation units, and where the beams emitted by the irradiation units respectively have a cross-sectional surface corresponding to between approx. 2% and approx. 170% of the surface of the respectively associated individual region. The application also relates to the use of such a device and to a method for producing three-dimensional workpieces by means of such a device.

First claim

The invention claimed is:

1. A device for producing three-dimensional workpieces, wherein the device comprises:
a build surface which is adapted to receive a molding compound; and
an irradiation arrangement which is adapted to selectively irradiate the molding compound on the build surface with electromagnetic radiation in order to produce a workpiece by means of an additive layer manufacturing activity,
wherein the irradiation arrangement comprises a plurality of irradiation units which are arranged stationarily within the irradiation arrangement and are unmovable parallel to the build surface,
wherein the irradiation units are adapted to irradiate a respective associated individual region of the build surface,
wherein the emitted beams of the irradiation units each have a cross-sectional area which corresponds to between 2% and 170% of the area of the respective associated individual region,
wherein the irradiation units are adapted to emit the beams at an unchanged angle to generate predetermined irradiation patterns on the build surface according to a workpiece layer currently to be produced,
wherein the irradiation arrangement comprises at each of its outer regions a fluid conducting region for generating a protective gas flow.

2. The device as claimed in claim 1 , wherein the individual regions are so arranged that together they continuously cover at least a portion of the build surface.

3. The device as claimed in claim 2 , wherein the irradiation units are arranged in matrix, lattice or network form within the irradiation arrangement.

4. The device as claimed in claim 1 , wherein the control device is configured to control the intensity of the radiation emitted by the irradiation units according to a workpiece layer currently to be produced.

5. The device as claimed in claim 4 , wherein the control device is configured to control the intensity of the irradiation units in such a manner that only selected ones of the plurality of irradiation units generate radiation that is effective for solidification.

6. The device as claimed in claim 1 , wherein the irradiation units each comprise a radiation source.

7. A method for producing three-dimensional workpieces, by means of a device which comprises the following:
a build surface which is adapted to receive a molding compound; and
an irradiation arrangement which is adapted to selectively irradiate the molding compound on the build surface with electromagnetic radiation in order to produce a workpiece by means of an additive layer manufacturing method;
wherein the irradiation arrangement comprises a plurality of irradiation units which are arranged stationarily within the irradiation arrangement and are unmovable parallel to the build surface, which irradiation units are adapted to irradiate a respective associated individual region of the build surface,
wherein the method comprises the following steps:
emitting a beam by at least selected ones of the plurality of irradiation units onto a respective individual region associated with the irradiation units, wherein the cross-sectional area of the emitted beams in each case corresponds to between 2% and 170% of the area of the respective associated individual region, wherein the plurality or irradiation units are adapted to emit the beams an unchanged angle,
wherein the irradiation arrangement comprises at each of its outer regions a fluid conducting region for generating a protective gas flow.

8. The device as claimed in claim 1 , wherein the emitted radiation of at least some of the irradiation units is concentrated by an additional optics unit to form a common beam.

9. The device as claimed in claim 1 , wherein the beams strike the build surface at an unchangeable angle of from 20° to 160°.

10. The device as claimed in claim 1 , wherein the irradiation units are arranged at predetermined distances relative to one another.

11. The device as claimed in claim 10 , wherein the irradiation units are arranged at regular and/or equal distances relative to one another.

12. The device as claimed in claim 1 , wherein the irradiation units have at least one surface emitter unit having in each case at least one laser beam-emitting diode and/or a laser beam-emitting semi-conductor.

13. The device as claimed in claim 1 , wherein the control device is configured to control the plurality of stationary irradiation units to irradiate the molding compound one after the other and/or in a plurality of steps to produce the workpiece layer, in such a manner that, in a first irradiation step, a first portion of a workpiece layer to be produced is formed from the molding compound and, in a second irradiation step, a second portion of the workpiece layer to be produced is formed from the molding compound.

14. The device as claimed in claim 1 , wherein the irradiation arrangement is movable relative to the build surface along a vertical movement axis.

Assignees

• SLM Solutions Group AG
• Nikon Slm Solutions Ag

Inventors

• Krol Toni Adam
• Wiesner Andreas
• Thiel Christiane
• Roesgen Lukas
• Mutz Felix
• Iqbal Naveed
• Wilkes Jan
• Huebinger Karsten
• Schwarze Dieter
• Steven Simon
• Neef Arne

Classifications

• B29C64/20

  Apparatus for additive manufacturing; Details thereof or accessories therefor · CPC title

• B29C64/153

  using layers of powder being selectively joined, e.g. by selective laser sintering or melting · CPC title

• B22F12/45

  Two or more · CPC title

• B22F12/13

  to preheat the material · CPC title

• B22F10/28

  Powder bed fusion, e.g. selective laser melting [SLM] or electron beam melting [EBM] · CPC title