Vibration generator and construction machine having such a vibration generator

Patent metadata

Field	Value
Publication number	US-12172190-B2
Application number	US-202117454034-A
Country	US
Kind code	B2
Filing date	Nov 8, 2021
Priority date	May 8, 2019
Publication date	Dec 24, 2024
Grant date	Dec 24, 2024

Abstract

The invention relates to a vibration generator for piling machines, compactors or other construction machines, having at least two unbalance trains, each comprising unbalanced masses which are rotatingly drivable by a drive apparatus, and an adjustment apparatus for adjusting the phase position of the rotating unbalanced masses relative to each other. According to the invention, the unbalanced masses of different unbalance trains are arranged coaxially without a fixed transmission ratio relative to each other, wherein the unbalanced masses of a first unbalance train are arranged between the unbalanced masses, coaxial therewith, of a second unbalance train, and the drive apparatus is designed to drive the unbalance trains with rotation speed differences which are variable relative to each other.

First claim

We claim:

1. A vibration generator for piling machines, compactors or other construction machines, comprising:
at least two or more unbalance trains, wherein each unbalance train comprises unbalanced masses rotatingly drivable by a drive apparatus, and an adjustment apparatus for adjusting a phase position of the unbalanced masses of each unbalance train relative to each other,
wherein the unbalanced masses of different unbalance trains are arranged coaxially without a fixed transmission ratio relative to each other,
wherein the unbalanced masses of a first unbalance train of the two or more unbalance trains are arranged between the unbalanced masses, coaxial therewith, of a second unbalance train of the two or more unbalance trains, and wherein the drive apparatus is configured to drive the unbalance trains with rotation speed differences which are variable relative to each other, and
wherein the adjustment apparatus comprises a planetary gearing which comprises at least four output trains and an adjustment input train for adjusting the output trains relative to each other, wherein a first two of said output trains are connected to the relatively phase-adjustable unbalanced masses of the first unbalance train, and wherein a second two output trains are connected to the relatively phase-adjustable unbalanced masses of the second unbalanced train.

2. The vibration generator of claim 1 , wherein the first unbalance train comprises two train branches, and wherein the unbalanced masses of the first unbalanced train are arranged in pairs, and wherein each of the unbalanced masses of the first unbalanced train is side-by-side with the other unbalanced mass of the respective pair and between the unbalanced masses of the second unbalance train which are coaxial thereto.

3. The vibration generator of claim 2 , further comprising wherein the drive apparatus comprises at least four drive motors, wherein each drive motor is configured to drive only one train branch of the unbalance trains.

4. The vibration generator of claim 3 , wherein the drive motors are on a common side of the vibration generator opposite the adjustment apparatus, and wherein each of the drive motors is on a different an exciter cell shaft.

5. The vibration generator of claim 1 , wherein the drive apparatus comprises separate drive motors for each of the first and second unbalance trains.

6. The vibration generator of claim 5 , wherein the drive apparatus comprises a control apparatus for controlling controls the speeds of said drive motors, and wherein the driver apparatus comprises an adjustable speed difference sensor for variably setting various rotational speed differences between the drive motors and between the unbalance trains driven thereby.

7. The vibration generator of claim 6 , further comprising wherein the control apparatus has one or more speed controllers for regulating the speeds of the drive motors as a function of a sensed actual speed and a variably definable target speed.

8. The vibration generator of claim 1 , further comprising wherein the drive apparatus comprises one or more drive motors, wherein each drive motor is configured to drive a plurality of the unbalanced masses, and wherein the unbalanced masses are seated on different one or more exciter cell shafts.

9. The vibration generator of claim 1 , further comprising speed sensors for detecting the actual speeds of the unbalanced masses of each a train branch of the unbalance trains, wherein the speed sensors comprise proximity sensors operating without contact.

10. The vibration generator of claim 1 , further comprising a braking device for braking at least one unbalance train for adjusting a speed difference and/or a phase offset between the unbalance trains.

11. The vibration generator of claim 10 , wherein the braking device comprises a first and a second braking unit, wherein the first braking unit is configured for braking the first unbalance train, and wherein the second braking unit is configured for braking the second unbalance train.

12. The vibration generator of claim 11 , wherein the braking device is configured to be actuated by a control device as a function of the detected actual speeds of the unbalance trains and definable desired speeds of the unbalance trains.

13. The vibration generator of claim 10 , wherein the braking device is configured to be actuated by a control device as a function of the detected actual speeds of the unbalance trains and definable desired speeds of the unbalance trains.

14. The vibration generator of claim 10 , wherein the braking device and the adjustment apparatus are on a common side of the vibration generator opposite drive motors.

15. The vibration generator of claim 1 , wherein the at least four output trains extend from a common multi-stage planet carrier adjustably formed by the adjusting input train.

16. The vibration generator of claim 15 , wherein the phase-adjustable unbalanced masses of the first unbalance train are connected to a sun gear and to a ring gear of a first planetary gear stage, and wherein the phase-adjustable unbalanced masses of the second unbalance train are connected to a sun gear and a ring gear of a second planetary gear stage, wherein the first and second planetary gear stages are connected by the common multi-stage adjustable planet carrier.

17. The vibration generator of claim 1 , wherein the phase-adjustable unbalanced masses of the first unbalance train are connected to a sun gear and to a ring gear of a first planetary gear stage, and wherein the phase-adjustable unbalanced masses of the second unbalance train are connected to a sun gear and a ring gear of a second planetary gear stage, wherein the first and second planetary gear stages are connected by a common, two-stage, adjustable planet carrier.

18. The vibration generator of claim 1 , wherein the adjustment apparatus comprises an adjustment drive comprising a pressure medium cylinder for adjusting the planet carrier of the planetary gear between two end positions.

19. The vibration generator of claim 1 , wherein the unbalanced masses are distributed over a plurality of exciter cell shafts in a common upright plane.

20. A construction machine comprising a vibrator and/or piling machine, wherein the construction machine comprises the vibration generator of claim 1 .

Assignees

• Liebherr Components Biberach Gmbh

Inventors

• Hausladen Norbert
• Schindler Viktor
• Sprenger Christian

Classifications

• E02D7/18

  Placing by vibrating {(vibrators for soil compacting E02D3/046)} · CPC title

• E01C19/286

  Vibration or impact-imparting means; Arrangement, mounting or adjustment thereof; Construction or mounting of the rolling elements, transmission or drive thereto, e.g. to vibrator mounted inside the roll (E01C19/287 and E01C19/288 take precedence) · CPC title

• B06B1/167

  Orbital vibrators having masses being driven by planetary gearings, rotating cranks or the like · CPC title

• B06B1/166 Primary

  Where the phase-angle of masses mounted on counter-rotating shafts can be varied, e.g. variation of the vibration phase · CPC title