Dual conductor Thomson coil for faster opening of a hybrid circuit breaker

Patent metadata

Field	Value
Publication number	US-12170178-B2
Application number	US-202217975751-A
Country	US
Kind code	B2
Filing date	Oct 28, 2022
Priority date	Oct 28, 2022
Publication date	Dec 17, 2024
Grant date	Dec 17, 2024

Abstract

A dual conductor Thomson coil actuator for use in opening the separable contacts of a circuit interrupter comprises two nested conductors wound to form a single coil, rather than the traditional design comprising one single conductor wound to form a coil of the same size. Each of the two conductors can be excited by half the capacitance that would be used to excite the traditional single conductor coil, using the same voltage as the single conductor coil. When the same total capacitor-stored energy that would be used to excite the single conductor coil is instead used to excite the dual conductor coil, the initial pulse of aggregate current through the dual conductor coil is greater than the initial pulse of current through the single conductor coil, resulting in a faster initial opening distance of the separable contacts during an opening stroke.

First claim

What is claimed is:

1. An actuator for use with a circuit interrupter, the actuator comprising:
a conductive plate structured to be coupled to a drive assembly of the circuit interrupter;
a conductive coil, the coil comprising:
a plurality of turns;
a first conductor wound into a first number of turns;
a second conductor wound into a second number of turns;
a first power source electrically connected to the first conductor;
a second power source electrically connected to the second conductor; and
an opening structured to receive the drive assembly and to enable the drive assembly to move freely during an opening stroke,
wherein the plurality of turns is the sum of the first number of turns and the second number of turns,
wherein the first conductor and the second conductor are nested such that the first number of turns forms alternating turns of the coil relative to the second number of turns,
wherein the first power source and the second power source are configured to simultaneously supply a first time-varying current signal and a second time-varying current signal, respectively, to the first conductor and the second conductor, and
wherein the actuator is structured to cause the coil to repel the conductive plate when the first and second time-varying current signals are supplied to the first and second conductors.

2. The actuator of claim 1 ,
wherein the second number of turns is equivalent to the first number of turns.

3. The actuator of claim 1 ,
wherein the first power source is a first capacitor bank and the second power source is a second capacitor bank,
wherein supplying the first time-varying current signal to the first conductor entails discharging the first capacitor bank from its charged state, and
wherein supplying the second time-varying current signal to the second conductor entails discharging the second capacitor bank from its charged state.

4. The actuator of claim 1 ,
wherein the actuator is configured to drive the drive assembly a distance of 0.1 millimeters in under 100 microseconds.

5. The actuator of claim 4 ,
wherein the first number of turns is four and the second number of turns is four.

6. The actuator of claim 4 ,
wherein the first power source is a first capacitor bank and the second power source is a second capacitor bank,
wherein supplying the first time-varying current signal to the first conductor entails discharging the first capacitor bank from its charged state,
wherein supplying the second time-varying current signal to the second conductor entails discharging the second capacitor bank from its charged state,
wherein the charged state of the first capacitor bank is 3.3 millifarads at 700 volts, and
wherein the charged state of the second capacitor bank is 3.3 millifarads at 700 volts.

7. The actuator of claim 4 ,
wherein a peak force generated by the coil during an opening stroke is at least 58 kilonewtons.

8. The actuator of claim 7 ,
wherein a rise time of the peak force is 110 microseconds or under.

9. The actuator of claim 1 ,
wherein the actuator is configured to drive the drive assembly a distance of 1 millimeter in 320 microseconds or under.

10. A hybrid circuit interrupter, the hybrid circuit interrupter comprising:
a line conductor structured to connect a load to a power source;
a hybrid switch assembly disposed between the power source and the load, the hybrid switch assembly comprising:
a fixed mechanical separable contact and a movable mechanical separable contact, the movable mechanical separable contact being structured to move between a closed state and an open state; and
an electronic interrupter structured to commutate current when a fault is detected on the line conductor;

a drive assembly operably coupled to the movable mechanical separable contact;
an electronic trip unit structured to monitor the line conductor for fault conditions; and
an actuator structured to open and close the movable mechanical separable contact, the actuator comprising:
a conductive plate coupled to the drive assembly; and
a conductive coil, the coil comprising:
a plurality of turns;
a first conductor wound into a first number of turns;
a second conductor wound into a second number of turns;
a first power source electrically connected to the first conductor;
a second power source electrically connected to the second conductor; and
an opening structured to receive the drive assembly and to enable the drive assembly to move freely during an opening stroke,

wherein the plurality of turns is the sum of the first number of turns and the second number of turns,
wherein the first conductor and the second conductor are nested such that the first number of turns forms alternating turns of the coil relative to the second number of turns,
wherein the first power source and second power source are configured to simultaneously supply a first time-varying current signal and a second time-varying current signal, respectively, to the first conductor and the second conductor, and
wherein the actuator is structured to cause the coil to repel the conductive plate when the first and second time-varying current signals are supplied to the first and second conductors.

11. The circuit interrupter of claim 10 ,
wherein the second number of turns is equivalent to the first number of turns.

12. The circuit interrupter of claim 10 ,
wherein the first power source is a first capacitor bank and the second power source is a second capacitor bank,
wherein supplying the first time-varying current signal to the first conductor entails discharging the first capacitor bank from its charged state, and
wherein supplying the second time-varying current signal to the second conductor entails discharging the second capacitor bank from its charged state.

13. The circuit interrupter of claim 10 ,
wherein the actuator is configured to drive the drive assembly a distance of 0.1 millimeters in under 100 microseconds.

14. The circuit interrupter of claim 13 ,
wherein the first number of turns is four and the second number of turns is four.

15. The circuit interrupter of claim 13 ,
wherein the first power source is a first capacitor bank and the second power source is a second capacitor bank,
wherein supplying the first time-varying current signal to the first conductor entails discharging the first capacitor bank from its charged state,
wherein supplying the second time-varying current signal to the second conductor entails discharging the second capacitor bank from its charged state,
wherein the charged state of the first capacitor bank is 3.3 millifarads at 700 volts, and
wherein the charged state of the second capacitor bank is 3.3 millifarads at 700 volts.

16. The circuit interrupter of claim 13 ,
wherein a peak force generated by the coil during an opening stroke is at least 58 kilonewtons.

17. The circuit interrupter of claim 16 ,
wherein a rise time of the peak force is 110 microseconds or under.

18. The circuit interrupter of claim 10 ,
wherein the actuator is configured to drive the drive assembly a distance of 1 millimeter in 320 microseconds or under.

Assignees

• Eaton Intelligent Power Ltd

Inventors

• Das Asish
• Chamarajanagar Govinda Nayaka Santhosh Kumar
• Slepian Robert Michael
• Zhou Xin

Classifications

• H01H9/541

  Contacts shunted by semiconductor devices · CPC title

• H01H33/38

  using electromagnet · CPC title

• H01H3/222 Primary

  using electrodynamic repulsion · CPC title

• H01H33/285 Primary

  using electro-dynamic repulsion (assisting the movement of pistons by accelerating coil H01H33/882) · CPC title

• H01H3/54

  Mechanisms for coupling or uncoupling operating parts, driving mechanisms, or contacts · CPC title