Hybrid collapsible crate

Patent metadata

Field	Value
Publication number	US-12168544-B2
Application number	US-202217946631-A
Country	US
Kind code	B2
Filing date	Sep 16, 2022
Priority date	Sep 16, 2021
Publication date	Dec 17, 2024
Grant date	Dec 17, 2024

Abstract

A container includes a base having end edges and side edges. The base includes a plurality of regions including a center region, corner portions, side regions between the corner portions and between the center portion and the side edges, and end regions between the corner portions and between the center portion and the end edges. The center region is reinforced differently from the side regions, end regions, and corner regions. The corner regions are reinforced differently from the side regions and the end regions. The center region has no ribs protruding downwardly. A plurality of walls extending upward from the side edges and the end edges of the base.

First claim

What is claimed is:

1. A container comprising:
a base, the base including a center region having a plurality of horizontal wall portions and a plurality of ribs extending upward from the plurality of horizontal wall portions, wherein the plurality of ribs extend from the plurality of horizontal wall portions to free ends, wherein the plurality of ribs includes a plurality of first ribs and a plurality of second ribs, the plurality of first ribs extending perpendicularly to and intersecting the plurality of second ribs; and
a plurality of walls extending upward from the base.

2. The container of claim 1 wherein there are no ribs projecting downward of the plurality of horizontal wall portions in the center region.

3. The container of claim 2 wherein the center region is approximately ⅓ a width of the base.

4. The container of claim 3 wherein the plurality of walls are pivotably connected to the base and movable between an upright position and a collapsed position on the base.

5. The container of claim 3 wherein the plurality of first ribs extend parallel to side edges of the base, and the plurality of second ribs extend parallel to end edges of the base, the plurality of ribs further including diagonal ribs extending diagonally relative to the base.

6. The container of claim 5 wherein the base further includes a plurality of corner regions each including a plurality of alternating raised portions and recessed portions, wherein each raised portion includes an upper panel portion and each recessed portion includes a lower panel portion.

7. The container of claim 6 wherein the diagonal ribs extend through the center region and the plurality of corner regions.

8. The container of claim 1 wherein the center region is less than ⅓ a length of the base.

9. The container of claim 1 wherein the plurality of first ribs extend parallel to side edges of the base and the plurality of second ribs extend parallel to end edges of the base.

10. The container of claim 1 wherein there are no projections downward in the center region.

11. The container of claim 3 wherein there are no projections downward in the center region.

12. A container comprising:
a base having end edges and side edges, the base including a plurality of regions including a center region, corner regions, side regions between the corner regions and between the center region and the side edges, and end regions between the corner regions and between the center region and the end edges, wherein the center region is reinforced differently from the side regions, end regions, and corner regions, wherein the corner regions are reinforced differently from the side regions and the end regions, wherein there are no ribs projecting downward in the center region, wherein the center region has a plurality of lower panel portions and a plurality of ribs extending upward from the plurality of lower panel portions to free ends, wherein the plurality of ribs includes a plurality of first ribs intersecting a plurality of second ribs wherein the plurality of second ribs extends parallel to end edges of the base; and
a plurality of walls extending upward from the side edges and the end edges of the base.

13. The container of claim 12 wherein the center region is approximately ⅓ a width of the base.

14. The container of claim 13 wherein the plurality of walls are pivotably connected to the base and movable between an upright position and a collapsed position on the base.

15. The container of claim 14 wherein the plurality of ribs includes a plurality of first ribs extending parallel to side edges of the base, a plurality of second ribs extending parallel to end edges of the base, and diagonal ribs extending diagonally relative to the base.

16. The container of claim 15 wherein the corner regions each include a plurality of alternating raised portions and recessed portions, wherein each raised portion includes an upper corner panel portion and each recessed portion includes a lower corner panel portion.

17. The container of claim 16 wherein the diagonal ribs extend through the center region and the corner regions.

18. A container comprising:
a base having end edges and side edges, the base including a plurality of regions including a center region, corner regions, side regions between the corner regions and between the center region and the side edges, and end regions between the corner regions and between the center region and the end edges, wherein the center region is reinforced differently from the side regions, end regions, and corner regions, wherein the corner regions are reinforced differently from the side regions and the end regions, wherein the center region has a plurality of lower panel portions and a plurality of ribs extending upward from the plurality of lower panel portions to free ends, the plurality of ribs including a plurality of first ribs and a plurality of second ribs, the plurality of first ribs extending perpendicularly to and intersecting the plurality of second ribs; and
a plurality of walls pivotably connected to the side edges and the end edges of the base and movable between an upright position and a collapsed position on the base.

19. The container of claim 18 wherein the corner regions each include a plurality of raised portions and a plurality of recessed portions alternatingly arranged in a checkerboard pattern, wherein each raised portion includes an upper corner panel portion and each recessed portion includes a lower corner panel portion.

20. The container of claim 19 wherein each upper corner panel portion and each lower corner panel portion includes a drainage aperture therethrough.

21. The container of claim 19 further including a diagonal rib extending through the center region and two of the corner regions, and wherein the diagonal rib is recessed relative to or flush with adjacent ones of the plurality of recessed portions where the diagonal rib intersects one of the plurality of raised portions.

22. The container of claim 18 wherein the side regions each include a plurality of raised portions and a plurality of recessed portions, each including a horizontal wall portion having a drainage aperture therethrough.

Assignees

• Rehrig Pacific Co

Inventors

• Sekowski Daniel Vincent

Classifications

• B65D11/26

  Local reinforcements, e.g. adjacent to closures · CPC title

• B65D21/0213

  Containers presenting a continuous stacking profile along the upper or lower edge of at least two opposite side walls · CPC title

• B65D11/1833 Primary

  whereby all side walls are hingedly connected to the base panel (B65D11/186 takes precedence) · CPC title