Accumulator check systems and methods

Patent metadata

Field	Value
Publication number	US-12168378-B2
Application number	US-202117499650-A
Country	US
Kind code	B2
Filing date	Oct 12, 2021
Priority date	Oct 12, 2021
Publication date	Dec 17, 2024
Grant date	Dec 17, 2024

Abstract

A system includes: a state module configured to selectively set a present state to a first state; a valve control module configured to determine first target open and closed states for valves of a suspension system based on the present state and to open and close the valves of the suspension system according to the first target open and closed states, respectively; a pump control module configured to, when the valves are in the first target open and closed states, respectively, selectively operate an electric pump of the suspension system in a first direction and increase a pressure of hydraulic fluid in a first portion of the suspension system including an accumulator, where the valve control module is configured to decrease the pressure in the first portion after the increase; and a diagnosis module configured to selectively diagnose a fault in the accumulator based on a pressure during the decrease.

First claim

What is claimed is:

1. An accumulator checking system for a suspension system of a vehicle, the accumulator checking system comprising:
a state module configured to selectively set a present state of an accumulator check for the suspension system to a first state;
a valve control module configured to determine first target open and closed states for valves of the suspension system based on the present state being set to the first state and to open and close the valves of the suspension system according to the first target open and closed states, respectively;
a pump control module configured to, when the valves are in the first target open and closed states, respectively, selectively operate an electric pump of the suspension system in a first direction and increase a pressure of hydraulic fluid in a first portion of the suspension system including an accumulator,
wherein the valve control module is configured to selectively open one or more of the valves to decrease the pressure in the first portion after the increase; and
a diagnosis module configured to:
selectively record the pressure in the first portion based on a second derivative of the pressure while the pressure is decreasing; and
selectively diagnose a fault in the accumulator based on the recorded pressure.

2. The accumulator check system of claim 1 wherein the diagnosis module is configured to record the pressure in the first portion when the second derivative of the pressure is greater than a predetermined value.

3. The accumulator check system of claim 1 wherein the diagnosis module is configured to determine the second derivative of the pressure in the first portion.

4. The accumulator check system of claim 3 wherein the diagnosis module is configured to determine the second derivative of the pressure using a Savitzky Golay filter.

5. The accumulator check system of claim 1 wherein the diagnosis module is configured to diagnose the fault in the accumulator when the recorded pressure is less than a predetermined pressure.

6. The accumulator check system of claim 5 wherein the diagnosis module is configured to selectively diagnose that no fault is present in the accumulator when the recorded pressure is greater than the predetermined pressure.

7. The accumulator check system of claim 1 wherein the diagnosis module is further configured to:
determine a total volume of hydraulic fluid input to the first portion of the suspension system while the pump control module operated the electric pump in the first direction and increased the pressure from a first predetermined pressure to a second predetermined pressure; and
selectively diagnose the fault in the accumulator further based on the total volume of hydraulic fluid input.

8. The accumulator check system of claim 7 wherein the diagnosis module is configured to diagnose the fault when the total volume of hydraulic fluid input to the first portion is less than a predetermined volume.

9. The accumulator check system of claim 8 wherein the diagnosis module is configured to diagnose that no fault is present in the accumulator when the total volume of hydraulic fluid input to the first portion is greater than the predetermined volume.

10. The accumulator check system of claim 1 wherein:
the state module is configured to selectively set the present state of the accumulator check for the suspension system to a second state;
the valve control module is configured to determine second target open and closed states for the valves of the suspension system based on the present state being set to the second state and to open and close the valves of the suspension system according to the second target open and closed states, respectively;
the pump control module is configured to, when the valves are in the second target open and closed states, respectively, selectively operate the electric pump of the suspension system in the first direction and increase a second pressure of hydraulic fluid in a second portion of the suspension system including a second accumulator,
the valve control module is configured to selectively open one or more of the valves to decrease the second pressure in the second portion after the increase in the second portion; and
the diagnosis module configured to:
selectively record the second pressure in the second portion based on a second derivative of the second pressure; and
selectively diagnose a fault in the second accumulator based on the recorded second pressure.

Assignees

• Driv Automotive Inc

Inventors

• Calchand Nandish
• VANDERSMISSEN Bert
• Slootmaekers Stein
• Boon Peter
• Al Sakka Monzer
• Praet Kylian

Classifications

• B60G2600/60

  Signal noise suppression; Electronic filtering means · CPC title

• B60G2600/08

  Failure or malfunction detecting means · CPC title

• B60G2400/51

  in suspension unit · CPC title

• B60G2202/416

  using a pump, e.g. in the line connecting the lower chamber to the upper chamber of the actuator · CPC title

• B60G13/14

  having dampers accumulating utilisable energy, e.g. compressing air {(fluid springs with an accumulator B60G11/30)} · CPC title