Control system

Patent metadata

Field	Value
Publication number	US-12168347-B2
Application number	US-202217705490-A
Country	US
Kind code	B2
Filing date	Mar 28, 2022
Priority date	Mar 30, 2021
Publication date	Dec 17, 2024
Grant date	Dec 17, 2024

Abstract

In a control system, a controller is configured to determine presence or absence of an obstructed area within the intermediate section, and control movement of the moving body in accordance with a selected one of controlling methods including a first and a second control methods. The first control method causes the moving body to move at a first constant speed in the processing section defined within the intermediate section and at a second constant speed faster than the first constant speed in at least a part of a non-processing section within the intermediate section and other than the processing section, the first control method being selected when the obstructed area is absent. The second control method causes the moving body to move at the first constant speed in the processing section and the non-processing section, the second control method being selected when the obstructed area is present.

First claim

What is claimed is:

1. A control system, comprising:
a motor;
a moving body configured to be driven by the motor to move along a passage and to process an object;
an encoder including an encoder scale and a sensor configured to move relative to the encoder scale in association with the moving body to output an encoder signal by reading the encoder scale;
a measuring instrument configured to measure a status amount representing a moving status of the moving body along the passage based on the encoder signal; and
a controller configured to:
control movement of the moving body by controlling the motor based on the status amount measured by the measuring instrument and a speed profile defining a target speed of the moving body within a moving path from a movement start position to a stop position, the speed profile being a standard profile or a modified standard profile,
set the standard profile, the standard profile including a first acceleration section, at least one non-processing section, a processing section and a first deceleration section, the moving body located at the movement start position being accelerated to a first speed in the first acceleration section, the moving body moving at the first speed being decelerated and stopped at the stop position in the first deceleration section, the moving body processing the object when moving in the processing section,
determine whether or not the at least one non-processing section of the standard profile has a second acceleration section and a second deceleration section, a speed being accelerated from the first speed to a speed higher in the second acceleration section, a speed being decelerated from the speed higher to the first speed in the second deceleration section,
in response to determining that the at least one non-processing section of the standard profile has the second acceleration section and the second deceleration section, determine presence or absence of an obstruction which prevents the sensor from normally reading the encoder scale at a portion of the encoder scale corresponding to at least one of the second acceleration section or the second deceleration section in the at least one non-processing section;
in response to determining the presence of the obstruction, selectively modify the standard profile to form the modified standard profile such that the moving body moves at the first speed at the portion corresponding to the obstruction, the modified standard profile being used as the speed profile.

2. The control system according to claim 1 ,
wherein, the at least one non-processing section has at least one of a first non-processing section or a second non-processing section, the first non-processing section being a section between the first acceleration section and the processing section, the second non-processing section being a section between the processing section and the first deceleration section.

3. The control system according to claim 1 , further comprising a user interface configured to receive a setting of a first operation mode and a second operation mode from a user,
wherein the controller is operable in:
the first operation mode in which the controller modifies the set standard profile based on the determined presence or absence of the obstruction, and control the movement of the moving body in accordance with the modified standard profile; and
the second operation mode in which the controller controls the movement of the moving body in accordance with the set standard profile even when an obstruction is detected.

4. The control system according to claim 3 ,
wherein the moving body mounts an ink ejection head configured to eject ink droplets, the moving body being configured to perform, as a processing operation to process the object, an operation to form an image on the object by ejecting the ink droplets from the ink ejection head, and
wherein the controller is configured to control the movement of the moving body in accordance with:
the first operation mode when a first image quality is instructed, as the setting, by the user; and
the second operation mode when a second image quality which is lower than the first image quality is instructed, as the setting, by the user, and
wherein the controller controls the movement of the moving body and the ejection of the ink droplets such that the image is formed on the object with the instructed image quality by controlling the ejection of the ink droplets by the ink ejection head in the processing section.

5. The control system according to claim 1 ,
wherein the controller is operable in:
a first operation mode in which the controller modifies the set standard profile based on the determined presence or absence of the obstruction, and control the movement of the moving body in accordance with the modified standard profile; and
a second operation mode in which the controller controls the movement of the moving body in accordance with the set standard profile even when an obstruction is detected, and
wherein the controller is configured to control the movement of the moving body in one of the first operation mode or the second operation mode in accordance with one of material or a processing method of the object as the setting.

6. The control system according to claim 1 ,
wherein the measuring instrument is configured to measure, as the status amount, at least a speed of the moving body,
wherein the controller is configured to:
perform a feedback control of the speed of the moving body based on a deviation between a speed of the moving body measured by the measuring instrument and a target speed according to the standard profile or the modified standard profile after starting the control of the movement of the moving body.

7. The control system according to claim 6 ,
wherein the controller is configured to execute a feedback control of the speed of the moving body by driving the motor by an operation amount in accordance with the deviation outside an area coinciding with the obstruction, and
wherein the controller is configured to control the speed of the moving body by driving the motor by a particular drive amount corresponding to the target speed in the area coinciding with the obstruction without depending on the deviation.

8. The control system of claim 1 , wherein the standard profile comprises a first standard profile, a second standard profile and a third standard profile, wherein in the first standard profile, a first non-processing section includes the second acceleration section and the second deceleration section, in the second standard profile, a second non-processing section includes the second acceleration section and the second deceleration section, and in the third standard profile, both the first non-processing section and the second non-processing section include the second acceleration section and the second deceleration section.

9. The control system of claim 8 , wherein the setting of the standard profile is based on the location of the processing section with respect to at least one of the movement start position and the stop position.

10. The control system of claim 1 , wherein the modifying of the standard profile comprises deleting the second acceleration section and the section deceleration section and setting the first speed as the target speed in the first non-processing section and/or the second non-processing section.

Assignees

• Brother Ind Ltd

Inventors

• Arakane Satoru
• Hoga Masahiro
• Ichikawa Shohei
• Takahashi Eisuke

Classifications

• B41J2/01

  Ink jet · CPC title

• B41J19/207

  Encoding along a bar · CPC title

• B41J19/202 Primary

  Drive control means for carriage movement · CPC title