Gate driver circuit for priming a switched reluctance generator converter

Patent metadata

Field	Value
Publication number	US-12166428-B2
Application number	US-202217647913-A
Country	US
Kind code	B2
Filing date	Jan 13, 2022
Priority date	Jan 13, 2022
Publication date	Dec 10, 2024
Grant date	Dec 10, 2024

Abstract

An example converter for a switched reluctance (SR) generator includes one or more gate driver circuits that are not only used to synchronously control switches, such as insulated gate bipolar transistors (IGBTs) of the converter, but also used to provide priming function during start-up of the generator. Since, an SR generator does not have to ability to self provide magnetic flux, priming current is provided to coils of the SR generator to initiate a magnetic flux. By using the gate drive circuit to provide the priming current, an additional priming circuit is not required. As a result, the converter design is more streamlined, with reduced complexity, cost, and size. When a bus voltage of the converter is below a threshold level, the one or more gate drive circuits can provide the priming current on the bus to initiate the SR generator.

First claim

What is claimed is:

1. A converter, comprising:
a bus; and
at least one phase leg, the at least one phase leg including a first phase leg comprising:
an insulated gate bipolar transistor (IGBT);
a metal oxide semiconductor field effect transistor (MOSFET);
a gate drive circuit electrically coupled to a first gate of the IGBT and a first node of the MOSFET, the gate drive circuit configured to:
selectively provide a gate drive voltage to the gate of the IGBT based at least in part on a commutation signal received from a controller; and
provide, when the MOSFET is turned on, the gate drive voltage to the bus.

2. The converter of claim 1 , further comprising:
a sensing circuit configured to generate a priming enable signal, wherein the priming enable signal is provided to a control node of the MOSFET to shunt the gate drive voltage to the bus.

3. The converter of claim 2 , wherein the priming enable signal turns on the MOSFET.

4. The converter of claim 2 , wherein the sensing circuit is configured to compare a bus voltage on the bus to a threshold voltage level and provide the priming enable signal when the bus voltage is less than the threshold voltage level.

5. The converter of claim 4 , wherein the MOSFET turns off when the bus voltage is above the threshold voltage level.

6. The converter of claim 1 , wherein the gate drive voltage is in a range of 10 volts to 50 volts.

7. The converter of claim 1 , wherein the first phase leg further comprises:
a second IGBT;
a second MOSFET coupled to a center tap of the first phase leg;
a second gate drive circuit electrically coupled to a second gate of the second IGBT and a second node of the second MOSFET, the second gate drive circuit configured to:
selectively provide the second gate drive voltage to the second gate of the second IGBT based at least in part on a second commutation signal received from the controller; and
provide, when the second MOSFET is turned on, the second gate drive voltage to the center tap of the first phase leg.

8. The converter of claim 7 , further comprising:
a sensing circuit configured to generate a priming enable signal, wherein the priming enable signal is provided to a control node of the second MOSFET to provide the second gate drive voltage to the center tap.

9. The converter of claim 1 , further comprising:
a second phase leg comprising:
a second IGBT;
a second MOSFET;
a second gate drive circuit electrically coupled to a second gate of the second IGBT and a second node of the second MOSFET, the second gate drive circuit configured to:
selectively provide the second gate drive voltage to the second gate of the second IGBT based at least in part on a second commutation signal received from the controller; and
provide the second gate drive voltage to the second node of the MOSFET, such that when the second MOSFET is turned on, the second gate drive voltage is provided to the bus.

10. A system, comprising:
a switched reluctance (SR) generator;
a bus electrically coupled to the SR generator; and
a converter comprising a first phase leg, the first phase leg comprising:
an insulated gate bipolar transistor (IGBT);
a metal oxide semiconductor field effect transistor (MOSFET);
a gate drive circuit electrically coupled to a first gate of the IGBT and a first node of the MOSFET, the gate drive circuit configured to:
control the IGBT based at least in part on a commutation signal received from a controller; and
provide a gate drive voltage on the bus via the MOSFET, wherein providing the gate drive voltage on the bus via the MOSFET induces a magnetic field in one or more coils of the SR generator.

11. The system of claim 10 , further comprising:
a sensing circuit configured to generate a priming enable signal when a bus voltage on the bus is less than a threshold voltage level, wherein the priming enable signal is provided to a control node of the MOSFET to provide the gate drive voltage to the bus.

12. The system of claim 11 , wherein the sensing circuit is configured to turn off the MOSFET when the bus voltage is greater than the threshold voltage level.

13. The system of claim 10 , wherein energy is harvested from the SR generator based at least in part on the inducing the magnetic field in the one or more coils of the SR generator.

14. The system of claim 10 , wherein the first phase leg further comprises:
a second IGBT;
a second MOSFET coupled to a center tap of the first phase leg;
a second gate drive circuit electrically coupled to a second gate of the second IGBT and a second node of the second MOSFET, the second gate drive circuit configured to:
selectively provide the second gate drive voltage to the second gate of the second IGBT based at least in part on a second commutation signal received from the controller; and
provide, when the second MOSFET is turned on, the second gate drive voltage to the center tap of the first phase leg.

15. The system of claim 14 , further comprising:
a sensing circuit configured to generate a priming enable signal when a bus voltage on the bus is less than a threshold voltage level, wherein the priming enable signal is provided to a control node of the second MOSFET to provide the second gate drive voltage to the center tap.

16. The system of claim 10 , further comprising:
a second phase leg comprising:
a second IGBT;
a second MOSFET;
a second gate drive circuit electrically coupled to a second gate of the second IGBT and a second node of the second MOSFET, the second gate drive circuit configured to:
selectively provide the second gate drive voltage to the second gate of the second IGBT based at least in part on a second commutation signal received from the controller; and
provide the second gate drive voltage to the second node of the MOSFET, such that when the second MOSFET is turned on, the second gate drive voltage is provided to the bus.

17. The system of claim 16 , further comprising:
a third phase leg comprising:
a third IGBT;
a third MOSFET;
a third gate drive circuit electrically coupled to a third gate of the third IGBT and a third node of the third MOSFET, the third gate drive circuit configured to:
selectively provide the third gate drive voltage to the third gate of the third IGBT based at least in part on a third commutation signal received from the controller; and
provide the third gate drive voltage to the third node of the MOSFET, such that when the third MOSFET is turned on, the gate drive voltage is provided to the bus.

18. A method, comprising:
receiving, from a controller, a commutation signal;
providing, by a gate drive circuit of a converter and based at least in part on the commutation signal, a gate drive voltage on a gate of an insulated gate bipolar transistor (IGBT);
providing, by the gate drive circuit, the gate drive voltage on a node of a metal oxide semiconductor field effect transistor (MOSFET), the MOSFET coupled to a bus of the converter;
determining, by a sensing circuit, that a bus voltage on the bus is less than a threshold level; and
providing, based at least in part on the bus voltage being less than the threshold level, a priming enable signal on a gate of the MOSFET to conduct the gate drive voltage to the bus.

19. The method of claim 18 , further comprising:
determining, by the sensing circuit, that the bus voltage on the bus is greater than a threshold level; and
removing, based at least in part on the bus voltage being greater than the threshold level, the priming enable signal from the

Assignees

• Caterpillar Inc

Inventors

• Andris Eric M

Classifications

• H02M7/5375

  with special starting equipment · CPC title

• H02M1/36 Primary

  Means for starting or stopping converters · CPC title

• H02P9/009

  Circuit arrangements for detecting rotor position · CPC title

• H02M1/08

  Circuits specially adapted for the generation of control voltages for semiconductor devices incorporated in static converters · CPC title

• H02P1/163

  for starting an individual reluctance motor · CPC title