Electrode structure and method of manufacturing the same, and secondary battery including the electrode structure

Patent metadata

Field	Value
Publication number	US-12166201-B2
Application number	US-202318210170-A
Country	US
Kind code	B2
Filing date	Jun 15, 2023
Priority date	Nov 20, 2018
Publication date	Dec 10, 2024
Grant date	Dec 10, 2024

Abstract

An electrode structure includes a base layer including a first active material, and a plurality of active material plates on a first surface of the base layer and spaced apart from one another, the plurality of active material plates including a second active material. An active material density of the base layer is less than an active material density of an active material plate of the plurality of active material plates.

First claim

What is claimed is:

1. An electrode structure comprising:
a base layer;
a plurality of active material plates provided on a first surface of the base layer and spaced apart from one another;
a channel between active material plates of the plurality of active material plates, wherein the channel extends to a predetermined depth in the base layer; and
an electrode current collector layer on a second surface of the base layer, the second surface being opposite the first surface of the base layer.

2. The electrode structure of claim 1 , wherein each of the base layer and an active material plate of the plurality of active material plates comprises an active material.

3. The electrode structure of claim 2 , wherein an active material density of the base layer is less than an active material density of an active material plate of the plurality of active material plates.

4. The electrode structure of claim 2 , wherein the base layer further comprises a conductive metal.

5. The electrode structure of claim 1 , wherein an active material plate of the plurality of active material plates comprises a plurality of active material layers that are stacked from the base layer and wherein an active material density of an active material layer of the plurality of active material layers increases in a direction away from the base layer.

6. The electrode structure of claim 1 , wherein an angle between a direction perpendicular to a surface of an active material plate of the plurality of active material plates and an oriented direction of a crystal grain in the active material plate is about 1º to about 45°.

7. The electrode structure of claim 6 , wherein the oriented crystal direction of the crystal grain is a <100>, <010>, <110>, <101>, <012>, <104>, <113>, or <021> direction.

8. The electrode structure of claim 1 , wherein the plurality of active material plates define a width direction, a length direction, and a height direction, and
the plurality of active material plates are spaced apart from one another in the width direction.

9. The electrode structure of claim 8 , wherein the plurality of active material plates are spaced apart from one another in the length direction.

10. The electrode structure of claim 1 , wherein:
the base layer comprises a first active material;
an active material plate of the plurality of active material plates comprises a second active material; and
the first active material and the second active material are different from each other.

11. A secondary battery comprising:
a first electrode structure and a second electrode structure spaced apart from each other; and
a separation film between the first electrode structure and the second electrode structure,
wherein the first electrode structure comprises
a base layer;
a plurality of active material plates provided on a first surface of the base layer and spaced apart from one another;
a channel between active material plates of the plurality of active material plates, wherein the channel extends to a predetermined depth in the base layer; and
an electrode current collector layer on a second surface of the base layer, the second surface being opposite the first surface of the base layer.

12. The secondary battery of claim 11 , wherein the first electrode structure and the second electrode structure are respectively a cathode structure and an anode structure.

13. The secondary battery of claim 11 , further comprising an electrolyte disposed in the channel between active material plates of the plurality of active material plates.

14. The secondary battery of claim 11 , wherein each of the base layer and an active material plate of the plurality of active material plates comprises an active material, and wherein an active material density of the base layer is less than an active material density of an active material plate of the plurality of active material plates.

15. The secondary battery of claim 11 , wherein:
the base layer comprises a first active material;
an active material plate of the plurality of active material plates comprises a second active material; and
the first active material and the second active material are different from each other.

16. An electrode structure comprising:
a base layer;
a plurality of active material plates provided on a first surface of the base layer and spaced apart from one another; and
a channel between active material plates of the plurality of active material plates, wherein the channel extends to a predetermined depth in the base layer,
wherein
the base layer comprises a first active material,
an active material plate of the plurality of active material plates comprises a second active material, and
the first active material and the second active material are different from each other.

17. A secondary battery comprising the electrode structure of claim 16 .

Assignees

• Samsung Electronics Co Ltd

Inventors

• Park Hwiyeol
• Jeong Huisu
• Kim Kyounghwan
• Shon Jeongkuk
• Lee Junhyeong
• Lim Sungjin
• Heo Jin S

Classifications

• H01M2004/021

  Physical characteristics, e.g. porosity, surface area · CPC title

• H01M10/0525

  Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries · CPC title

• H01M4/5825

  Oxygenated metallic salts or polyanionic structures, e.g. borates, phosphates, silicates, olivines · CPC title

• H01M4/485

  of mixed oxides or hydroxides for inserting or intercalating light metals, e.g. LiTi2O4 or LiTi2OxFy (H01M4/505, H01M4/525 take precedence) · CPC title

• H01M4/139

  Processes of manufacture · CPC title