Method and system for diagnosing working capacity of carbon filled canisters

Patent metadata

Field	Value
Publication number	US-12163494-B2
Application number	US-202318305631-A
Country	US
Kind code	B2
Filing date	Apr 24, 2023
Priority date	Apr 24, 2023
Publication date	Dec 10, 2024
Grant date	Dec 10, 2024

Abstract

Methods and systems are presented for onboard fuel vapor recovery for large heavy duty vehicles. In one example, the methods and systems include combining a plurality of carbon filled fuel vapor storage canisters in parallel and series to capture fuel vapors that may be generated via a heavy duty vehicle.

First claim

The invention claimed is:

1. A method for operating a vehicle, comprising:
arranging a plurality of carbon filled fuel vapor storage canisters in parallel and series such that load ports of the plurality of carbon filled fuel vapor storage canisters are arranged in parallel and series;
providing an open canister purge valve, two closed canister vent valves, and one open canister vent valve in response to a request to diagnose operation of the plurality of carbon filled fuel vapor storage canisters in a first diagnostic phase;
providing the open canister purge valve, one closed canister vent valve, and two open canister vent valves in response to the request to diagnose operation of the plurality of carbon filled fuel vapor storage canisters in a second diagnostic phase; and
via a controller, indicating a presence or absence of degradation for each of the plurality of carbon filled fuel vapor storage canisters according to a state of an oxygen sensor and a plurality of ranges of air amounts.

2. The method of claim 1 , where arranging the plurality of carbon filled fuel vapor storage canisters in parallel and series includes arranging two carbon filled fuel vapor storage canisters in parallel, and arranging one carbon filled fuel vapor storage canister in series with the two carbon filled fuel vapor storage canisters.

3. The method of claim 1 , where the flow ranges quantify an amount of air that has flowed through the plurality of carbon filled fuel vapor storage canisters.

4. The method of claim 1 , where the state of the oxygen sensor is indicating a lean air-fuel mixture.

5. The method of claim 1 , where the state of the oxygen sensor switches from indicating a rich air-fuel mixture to indicating a lean air-fuel mixture.

6. The method of claim 1 , where the plurality of ranges of air amounts are air amounts that flow into one or more of the plurality of carbon filled fuel vapor storage canisters.

7. A vehicle system, comprising:
a plurality of carbon filled fuel vapor storage canisters including a first group of carbon filled fuel vapor storage canisters arranged in parallel and a second group of carbon filled fuel vapor storage canisters arranged in series, where the first group of carbon filled canisters includes load ports arranged in parallel, and where the second group of carbon filled canisters includes load ports arranged in series;
a fuel tank;
an oxygen sensor;
a canister purge valve;
a first canister vent valve, a second canister vent valve, and a third canister vent valve; and
a controller including executable instructions stored in non-transitory memory that cause the controller to:
open the canister purge valve, open the first canister vent valve, close the second canister vent valve, and open the third canister vent valve in response to the request to diagnose the plurality of carbon filled fuel vapor storage canisters in a first diagnostic phase;
hold open the canister purge valve, close the first canister vent valve, open the second canister vent valve, and hold open the third canister vent valve in response to the request to diagnose the plurality of carbon filled fuel vapor storage canisters in a second diagnostic phase; and
indicate a presence or absence of degradation for each of the plurality of carbon filled fuel vapor storage canisters in response to a request to diagnose the plurality of carbon filled fuel vapor storage canisters.

8. The vehicle system of claim 7 , where the presence or absence of degradation for each of the plurality of carbon filled fuel vapor storage canisters is based on a state of the oxygen sensor and a plurality of ranges of air amounts.

9. The vehicle system of claim 7 , where a state of the oxygen sensor remains indicating a lean air-fuel ratio.

10. The vehicle system of claim 7 , where a state of the oxygen sensor switches from indicating a rich air-fuel ratio to indicating a lean air-fuel ratio.

11. The vehicle system of claim 7 , where the first group of carbon filled fuel vapor storage canisters are in direct fluidic communication with the canister purge valve.

12. A method for operating a vehicle, comprising:
via a controller, in response to a request to diagnose the plurality of carbon filled fuel vapor storage canisters,
opening a canister purge valve and opening a first canister vent valve, closing or holding closed a second canister vent valve, and opening a first canister vent valve in a first diagnostic phase;
opening the canister purge valve, closing the first canister vent valve, opening a second canister vent valve, and holding open the first canister vent valve in a second diagnostic phase; and
diagnosing whether or not a fuel vapor storage capacity of each of a plurality of carbon filled fuel vapor storage canisters in an evaporative emissions system is less than a threshold.

13. The method of claim 12 , where a diagnosis of the plurality of carbon filled fuel vapor storage canisters is based on an amount of gas flow into the plurality of carbon filled fuel vapor storage canisters.

Assignees

• Ford Global Tech Llc

Inventors

• Dudar Aed
• Bohr Scott Alan

Classifications

• F02M25/08

  adding fuel vapours drawn from engine fuel reservoir {(electrical control of purge system F02D41/003)} · CPC title

• F02D41/003 Primary

  Adding fuel vapours, e.g. drawn from engine fuel reservoir · CPC title

• F02M25/0836 Primary

  Arrangement of valves controlling the admission of fuel vapour to an engine, e.g. valve being disposed between fuel tank or absorption canister and intake manifold · CPC title

• F02M25/0809

  Judging failure of purge control system · CPC title

• F02M25/0854 Primary

  Details of the absorption canister · CPC title