Roller

Patent metadata

Field	Value
Publication number	US-12163364-B2
Application number	US-202218049442-A
Country	US
Kind code	B2
Filing date	Oct 25, 2022
Priority date	Oct 27, 2021
Publication date	Dec 10, 2024
Grant date	Dec 10, 2024

Abstract

A roller including: a main body portion configured to include an outer ring and a rotatable inner ring on an inner circumferential side of the outer ring; and a covering portion disposed on an outer circumferential surface of the outer ring, the covering portion being made of a synthetic resin in which reinforced fibers are dispersed, wherein the covering portion includes a region in which arrangement directions of the reinforced fibers are aligned.

First claim

What is claimed is:

1. A roller including:
a main body portion comprising an outer ring and a rotatable inner ring on an inner circumferential side of the outer ring; and
a covering portion disposed on an outer circumferential surface of the outer ring,
the covering portion being made of a synthetic resin in which reinforced fibers are dispersed by injection molding using a forming material that includes the synthetic resin and the reinforced fibers,
wherein the covering portion includes a region in which arrangement directions of the reinforced fibers are aligned,
wherein, in the region, the reinforced fibers are disposed in parallel with one another at an angle of 0 degrees to 50 degrees with respect to a radial direction of the outer ring over an outer circumferential surface of the outer ring.

2. The roller according to claim 1 , wherein the region is in contact with the outer circumferential surface of the outer ring.

3. The roller according to claim 1 , wherein a flange portion is formed on the outer ring, the region includes a first region in which the reinforced fibers are aligned in a first direction and a second region in which the reinforced fibers are aligned in a second direction, the second region is disposed closer to the flange portion than the first region, and, when an angle between the outer circumferential surface of the outer ring and the first direction is 0 degrees to 50 degrees, an angle of the second direction with respect to the outer circumferential surface (as a rotation angle in a direction identical with the first direction) is 130 degrees to 180 degrees.

4. The roller according to claim 3 , wherein a recess portion continuous with the flange portion is formed on the outer circumferential surface, a weir portion is formed on a side surface opposite to the flange portion of the outer circumferential surface, the first region covers the weir portion, and the second region covers the recess portion.

5. The roller according to claim 1 , wherein one side surface of the outer ring is covered with the covering portion, the reinforced fibers are aligned in a side surface covering region covering the side surface, and an angle of the reinforced fibers is within ±10 degrees assuming that a direction away from the side surface toward an outer circumferential surface of the covering portion is a positive direction.

6. The roller according to claim 1 , wherein a stepped portion is formed on the outer circumferential surface of the outer ring.

7. The roller according to claim 6 , wherein a weir portion is formed on a side of the one side surface of the outer circumferential surface.

8. The roller according to claim 7 , wherein a flange portion is provided on another side surface of the outer circumferential surface, and a recess portion continuous with the flange portion is formed.

9. A method for manufacturing a roller which includes:
a main body portion configured to include an outer ring and a rotatable inner ring on an inner circumferential side of the outer ring; and
a covering portion disposed on an outer circumferential surface of the outer ring,
the covering portion being made of a synthetic resin in which reinforced fibers are dispersed,
the method including
a step of setting a mold covering a periphery of the outer ring by using the outer ring as an insert, wherein an inflow path of a forming material for the covering portion is formed between the mold and a side surface of the outer ring, and
a step of injection molding the roller by injecting the forming material into the inflow path, wherein the forming material includes the synthetic resin and the reinforced fibers, and the reinforced fibers are inclined with respect to the side surface when the forming material is allowed to pass through the inflow path, by forming a region of the outer circumferential surface of the outer ring is formed in which the reinforced fibers are arranged parallel with one another and at an angle of 0 degrees to 50 degrees with respect to a radial direction of the outer ring over the outer circumferential surface of the outer ring whereby thermal shrinkage of the forming material in the region is not inhibited by the reinforced fibers in a direction perpendicular to the arrangement directions of the reinforced fibers and a coupling force of the covering portion with respect to the outer circumferential surface of the outer ring is strengthened.

10. The method for manufacturing a roller according to claim 9 , wherein inclination angles of the reinforced fibers when passing through the inflow path are within ±10 degrees assuming that a direction away from the side surface toward an outer circumferential surface of the covering portion is a positive direction.

11. A method for manufacturing a roller which includes:
a main body portion configured to include an outer ring and a rotatable inner ring on an inner circumferential side of the outer ring; and
a covering portion disposed on an outer circumferential surface of the outer ring,
the covering portion being made of a synthetic resin in which reinforced fibers are dispersed,
the method including
a step of setting a mold covering a periphery of the outer ring by using the outer ring as an insert, wherein an inflow path of a forming material for the covering portion is formed between the mold and a side surface of the outer ring,
using the forming material including the synthetic resin and the reinforced fibers, and
providing a bulging portion formed on a side of the mold to narrow the flow path by which the forming material flowing along the bulging portion then collides with the side surface and reflects during injection molding, such that the reinforced fibers are disposed in parallel with one another at an angle of 0 degrees to 50 degrees with respect to a radial direction of the outer ring over an outer circumferential surface of the outer ring whereby thermal shrinkage of the forming material in the region is not inhibited by the reinforced fibers in a direction perpendicular to the arrangement directions of the reinforced fibers and a coupling force of the covering portion with respect to the outer circumferential surface of the outer ring is strengthened.

12. The method for manufacturing a roller according to claim 11 , wherein inclination angles of the reinforced fibers when passing through the inflow path are within ±10 degrees assuming that a direction away from the side surface toward an outer circumferential surface of the covering portion is a positive direction.

Assignees

• Daido Metal Co

Inventors

• Kumagai Yuichi
• Takada Yohei

Classifications

• B29K2307/04

  Carbon · CPC title

• B29C45/0005 Primary

  using fibre reinforcements · CPC title

• B29C45/14598

  Coating tubular articles · CPC title

• B29L2031/32

  Wheels, pinions, pulleys, castors or rollers {, Rims (inner tubes B29L2023/245; gears B29L2015/003; tyres B29L2030/00)} · CPC title

• E05Y2201/688

  Rollers · CPC title