One-piece toilet with flush valve

Patent metadata

Field	Value
Publication number	US-12163322-B2
Application number	US-202217876177-A
Country	US
Kind code	B2
Filing date	Jul 28, 2022
Priority date	May 8, 2020
Publication date	Dec 10, 2024
Grant date	Dec 10, 2024

Abstract

A toilet having a one piece structure, a flush valve, and a seal. The structure includes a base having a fluid channel in fluid communication with a bowl; a tank having an internal compartment; a wall disposed between the tank and the base, the wall having an opening fluidly connecting the internal compartment and the fluid channel; and a retaining structure in the internal compartment. The flush valve has a valve body including an inner wall, which is disposed in the opening and extends from a first end in fluid communication with the internal compartment to a second end in fluid communication with the fluid channel, and a locking flange extending radially outward from the inner wall, the locking flange being retained between the retaining structure and the wall in a locking position. The seal is disposed between the locking flange and one of the wall or the retaining structure.

First claim

What is claimed is:

1. A toilet, comprising:
an integral, one piece structure comprising:
a base having a bowl and a fluid channel in fluid communication with the bowl;
a tank having an internal compartment configured to hold water;
a wall disposed between a lower portion of the tank and an upper portion of the base to separate the internal compartment from the fluid channel, the wall having an opening fluidly connecting the internal compartment and the fluid channel; and
a retaining structure disposed within the internal compartment;
a flush valve comprising a valve body comprising:
an inner wall disposed in the opening and extending from a first end in fluid communication with the internal compartment to a second end in fluid communication with the fluid channel, and
a locking flange including a reference tab having a first shape and a standard tab having a second shape, the locking flange extending radially outward from the inner wall, wherein the locking flange is retained between the retaining structure and the wall in a locking position; and
a seal disposed between the locking flange and one of the wall or the retaining structure.

2. The toilet of claim 1 , wherein the reference tab is larger than the standard tab.

3. The toilet of claim 1 , wherein the reference tab has a substantially trapezoidal shape and the standard tab has a substantially triangular shape.

4. The toilet of claim 3 , wherein the locking flange includes two or more standard tabs.

5. The toilet of claim 1 , wherein the locking flange carries the seal, wherein the seal is compressed between the locking flange and the wall in the locking position.

6. The toilet of claim 1 , wherein the seal has an annular shape, is separate from the locking flange, and is compressed between the locking and the wall in the locking position.

7. The toilet of claim 1 , wherein the locking flange has an outer profile that complements an inner profile of the retaining structure so that the locking flange is insertable through an inlet opening defined by the inner profile of the retaining structure in an installation position.

8. The toilet of claim 7 , wherein the inner profile includes a reference point and a standard point that align with the reference tab and the standard tab in the installation position, and wherein the reference point and the standard point misalign with the reference tab and the standard tab of the outer profile in the locking position.

9. The toilet of claim 8 , wherein the retaining structure comprises a flange extending from a side wall of the tank and a stop disposed between the flange of the retaining structure and the wall disposed between a lower portion of the tank and an upper portion of the base, wherein the locking flange and the seal are retained between the flange of the retaining structure and the wall in the locking position, and wherein the stop is configured to contact one of the reference tab or the standard tab in the locking position.

10. The toilet of claim 9 , wherein the stop is configured to prevent rotation of the locking flange relative to the retaining structure in one direction in the installation position.

11. The toilet of claim 8 , wherein the retaining structure comprises:
a base extending upwardly from the top of the wall;
a flange extending radially inward from the base; and
a stop disposed between the flange of the retaining structure and the wall, wherein the locking flange and the seal are retained between the flange of the retaining structure and the wall in the locking position, and
wherein the stop is configured to contact one of the reference tab or the standard tab in the locking position.

12. The toilet of claim 11 , wherein the stop is configured to prevent rotation of the locking flange relative to the retaining structure in one direction in the installation position.

13. A flush valve for use with a toilet having an integral one piece tank and bowl, the flush valve comprising:
a valve body comprising:
an inner wall extending between a first end, which is configured to be in fluid communication with a first internal compartment of the integral one piece tank and bowl, and a second end, which is configured to be in fluid communication with a second internal compartment of the integral one piece tank and bowl, and
a locking flange including a reference tab having a first shape and a standard tab having a second shape, the locking flange extending radially outward from the inner wall and being configured be retained between a retaining structure including a first wall and a second wall of the integral one piece tank and bowl in a locking position of the valve body,
wherein one of the first and second walls is configured to separate the first and second internal compartments; and
a seal disposed between the locking flange and of the valve body and one of the first and second walls of the integral one piece tank and bowl.

14. The flush valve of claim 13 , wherein the reference tab is larger than the standard tab.

15. The flush valve of claim 13 , wherein the locking flange includes two or more standard tabs.

16. The flush valve of claim 13 , wherein the locking flange has an outer profile that complements an inner profile of the retaining structure so that the locking flange, is insertable through an inlet opening defined by the inner profile of the retaining structure in an installation position.

17. The flush valve of claim 16 , wherein one of the reference tab or the standard tab is configured to contact a stop disposed between the first wall and the second wall preventing rotation in one direction in the installation position.

18. The flush valve of claim 16 , wherein one of the reference tab or the standard tab is configured to contact a stop disposed between the first wall and the second wall preventing rotation in one direction in the locking position.

19. A toilet, comprising:
an integral, one piece structure comprising:
a base having a bowl and a fluid channel;
a tank having an internal compartment configured to hold water;
a wall disposed between a lower portion of the tank and an upper portion of the base; and
a retaining structure;
a flush valve comprising a valve body comprising:
an inner wall extending between a first end and a second end, and
a locking flange including a reference tab having a first shape and a standard tab having a second shape, wherein the locking flange is configured to be retained between the retaining structure including a first wall and a second wall of the tank and bowl in a locking position of the valve body.

20. The toilet of claim 19 , wherein the reference tab and the standard tabs have different shapes.

Assignees

• Kohler Co

Inventors

• Halloran Daniel N
• Lambert Tony L

Classifications

• E03D1/33

  Adaptations or arrangements of floats (actuating-floats in general F16K33/00) · CPC title

• F16K31/18

  actuated by a float (floats F16K33/00; float-actuated valves in steam-traps F16T1/20, in boilers F22D5/08) · CPC title

• E03D11/14

  Means for connecting the bowl to the wall, e.g. to a wall outlet · CPC title

• E03D1/30

  Valves for high or low level cisterns; Their arrangement (inlet valves, valves in general F16K ){; Flushing mechanisms in the cistern, optionally with provisions for a pre-or a post- flushing and for cutting off the flushing mechanism in case of leakage (flushing valves E03D1/142, E03D1/186, E03D1/266, E03D1/286)} · CPC title

• E03D1/286

  provided with flushing valves · CPC title