Hybrid circuit breaker with solid-state devices

Patent metadata

Field	Value
Publication number	US-12160098-B2
Application number	US-202217889199-A
Country	US
Kind code	B2
Filing date	Aug 16, 2022
Priority date	Aug 16, 2022
Publication date	Dec 3, 2024
Grant date	Dec 3, 2024

Abstract

This disclosure describes a hybrid circuit breaker for an industrial automation system including a mechanical switch and solid-state switching circuit. The hybrid circuit breaker may receive control signals to open and close a current path based on moving a spanner of the mechanical switch. In some cases, moving the spanner of the mechanical switch may generate electrical arcs when the hybrid circuit breaker is conducting electrical current. In such cases, the hybrid circuit breaker may remove the electrical arcs based on operations of the solid-state switching circuit. The solid-state switching circuit may draw arc currents of the electrical arcs by providing a second current path between the spanner and a fixed conductor of the mechanical switch. Moreover, the solid-state switching circuit may open the second current path and absorb electrical power of the electrical arc by one or more solid-state switches, a parallel voltage suppressor, or both.

First claim

The invention claimed is:

1. A circuit breaker, comprising:
a first conductor configured to move between a first position and a second position, wherein the first position corresponds to a second conductor being coupled to a third conductor via the first conductor, and wherein the second position corresponds to the second conductor being uncoupled from the third conductor via the first conductor;
voltage suppression circuitry coupled to the first conductor and at least one of the second conductor and the third conductor, wherein the voltage suppression circuitry comprises solid-state switching circuitry and a voltage suppressor, wherein the voltage suppressor is coupled in parallel to the solid-state switching circuitry, wherein the solid-state switching circuitry is configured to receive an arc current as the first conductor moves from the first position to the second position, and turn off after the first conductor begins to move from the first position, and wherein the voltage suppression circuitry is configured to suppress the arc current; and
a switch configured to selectively couple the solid-state switching circuitry and the voltage suppressor to the second conductor or the third conductor.

2. The circuit breaker of claim 1 , wherein the solid-state switching circuitry comprises a plurality of power metal-oxide-semiconductor field-effect transistors, insulated-gate bipolar transistors, metal-oxide-semiconductor-controlled thyristors, vertical metal oxide semiconductors or V-groove MOSs, laterally-diffused metal-oxide semiconductors, diodes, or a combination thereof.

3. The circuit breaker of claim 1 , wherein the voltage suppressor comprises one or more voltage suppression diodes, one or more Zener diodes, one or more metal-oxide varistors, one or more transient voltage suppressors, a snubber circuit, or a combination thereof.

4. The circuit breaker of claim 1 , wherein the voltage suppressor is configured to suppress the arc current in response to the solid-state switching circuitry turning off.

5. The circuit breaker of claim 1 , comprising a control system configured to send one or more signals to the solid-state switching circuitry to turn off in response to:
a fixed time sequence;
receiving data associated with the arc current, a voltage associated with circuit breaker, or both; or
both.

6. The circuit breaker of claim 1 , comprising an actuator configured to move the first conductor between the first position and the second position.

7. The circuit breaker of claim 6 , wherein the switch is configured to alternate positions between each operation of the actuator.

8. A method, comprising:
receiving, by a processor, an indication to open a first conductive path of a circuit breaker, wherein the first conductive path comprises a first conductor, a second conductor, and a spanner;
transmitting, by the processor, a first signal to a switch configured to selectively couple one or more solid-state switches and a voltage suppressor to the spanner and to the first conductor or the second conductor, wherein the voltage suppressor is coupled in parallel to the one or more solid-state switches;
transmitting, by the processor, a second signal to an actuator configured to move the spanner from a first position to a second position, wherein the first conductive path is open after the spanner is located in the second position; and
transmitting, by the processor, one or more third signals to turn off the one or more solid-state switches coupled to a second conductive path of the circuit breaker in response to receiving an indication of arc current present on the second conductive path after the spanner begins to move from the first position, wherein the second conductive path comprises the one or more solid-state switches, the spanner, and the first conductor or the second conductor, and wherein the voltage suppressor receives at least a portion of the arc current in response to the one or more third signals being transmitted.

9. The method of claim 8 , comprising:
receiving, by the processor, an amount of stored energy present on the second conductive path; and
transmitting, by the processor, the one or more third signals after transmitting the second signal based on determining that the stored energy is above a threshold to share the stored energy between the one or more solid-state switches and the voltage suppressor.

10. The method of claim 8 , wherein transmitting, by the processor, the second signal comprises transmitting the second signal to an actuator or solenoid configured to move the spanner away from the first conductor and the second conductor in response to receiving the second signal.

11. The method of claim 8 , wherein the indication of the arc current through the second conductive path corresponds to a differential voltage across the one or more solid-state switches being higher than a threshold, a current measurement acquired by a current measurement device, or both.

12. The method of claim 8 , wherein the voltage suppressor is configured to absorb at least a portion of an electrical power of the arc current through the second conductive path after the one or more solid-state switches receive the one or more third signals.

13. A tangible, non-transitory, machine-readable medium, comprising machine-readable instructions that, when executed by a processor, cause the processor to perform actions comprising:
receiving an indication to open a first conductive path of a circuit breaker, wherein the first conductive path comprises a first conductor, a second conductor, and a spanner;
transmitting a first signal to a switch configured to selectively couple one or more solid-state switches and a voltage suppressor to the spanner and to the first conductor or the second conductor, wherein the voltage suppressor is coupled in parallel to the one or more solid-state switches;
transmitting a second signal to an actuator configured to move the spanner from a first position to a second position, wherein the first conductive path is open after the spanner is located in the second position; and
transmitting one or more third signals to turn off the one or more solid-state switches coupled to a second conductive path of the circuit breaker in response to receiving an indication of arc current present on the second conductive path, wherein the second conductive path comprises the one or more solid-state switches, the spanner, and the first conductor or the second conductor based on the first signal, and wherein the voltage suppressor receives at least a portion of the arc current in response to the one or more third signals being transmitted.

14. The tangible, non-transitory, machine-readable medium of claim 13 , wherein the machine-readable instructions that causes the processor to transmit the second signal to an actuator or solenoid configured to move the spanner away from the first conductor and the second conductor in response to receiving the second signal.

15. The tangible, non-transitory, machine-readable medium of claim 13 , wherein the machine-readable instructions that causes the processor to transmit the one or more third signals to switch off at least one of the one or more solid-state switches.

16. The tangible, non-transitory, machine-readable medium of claim 13 , wherein the machine-readable instructions that causes the processor to receive the indication of the arc current through the second conductive path corresponds to a differential voltage across the one or more solid-state switches being higher than a threshold, a current measurement acquired by a current measurement device

Assignees

• Rockwell Automation Tech Inc

Inventors

• Carlson Andrew E
• Adkins Kyle B
• Langer Randall S
• Elmiger David
• Kerim Aiman
• Miller James P

Classifications

• H01H9/542 Primary

  Contacts shunted by static switch means · CPC title

• H01H1/20

  Bridging contacts {(for circuit breakers H01H73/045)} · CPC title

• H01H73/045

  Bridging contacts · CPC title

• H01H2009/544

  the static switching means being an insulated gate bipolar transistor, e.g. IGBT, Darlington configuration of FET and bipolar transistor · CPC title

• H01H2009/543

  third parallel branch comprising an energy absorber, e.g. MOV, PTC, Zener · CPC title