Systems and methods for battery thermal management on a vehicle

Patent metadata

Field	Value
Publication number	US-12159986-B2
Application number	US-202318236259-A
Country	US
Kind code	B2
Filing date	Aug 21, 2023
Priority date	Aug 22, 2022
Publication date	Dec 3, 2024
Grant date	Dec 3, 2024

Abstract

A vehicle includes an energy storage system, a battery cooling system, and a thermal event management system. The energy storage system includes a battery arranged within a battery housing. The battery cooling system includes a first conduit positioned internal to the battery housing and adjacent the battery. The first conduit is configured to facilitate circulating a first fluid through the battery housing to thermally regulate the battery. The thermal event management system includes a second conduit with a fluid diverter positioned therealong. The second conduit is positioned adjacent to at least one of the battery or the battery housing. The second conduit is configured to receive a second fluid. The fluid diverter is configured to facilitate selectively providing fluid communication between the second conduit and the battery housing so that the second fluid flows out of the second conduit and at least one of into or around the battery housing.

First claim

The invention claimed is:

1. An electrified vehicle comprising:
a chassis;
an energy storage system supported by the chassis, the energy storage system including a battery arranged within a battery housing;
a battery cooling system including a first conduit positioned internal to the battery housing and adjacent the battery, the first conduit configured to facilitate circulating a first fluid through the battery housing to thermally regulate the battery; and
a water tank configured to store water;
a water pump in fluid communication with the water tank and a fluid outlet;
a thermal event management system including:
a second conduit positioned adjacent to at least one of the battery or the battery housing;
a valve arranged between the water pump and the second conduit, wherein the valve is selectively movable between an open position where fluid communication is provided between the water pump and the second conduit and a closed position where fluid communication is inhibited between the water pump and the second conduit; and
a fluid diverter positioned along the second conduit, the fluid diverter configured to facilitate selectively providing fluid communication between the second conduit and the battery housing so that the water flows out of the second conduit and at least one of into or around the battery housing.

2. The electrified vehicle of claim 1 , wherein the battery cooling system includes:
a first reservoir configured to store the first fluid; and
a first pump in fluid communication with the first reservoir and the first conduit, wherein the first pump is configured to pump the first fluid from the first reservoir through the first conduit.

3. The electrified vehicle of claim 2 , wherein the first fluid is coolant.

4. The electrified vehicle of claim 1 , wherein, during a thermal event, the valve is configured to move to the open position and the second pump is configured to provide the second fluid above a pressure threshold to cause the fluid diverter to open or rupture such that the second fluid flows out of the second conduit and at least one of into or around the battery housing.

5. The electrified vehicle of claim 1 , further comprising a supply port coupled to the second conduit, wherein the supply port is configured to receive the second fluid from a fluid source.

6. The electrified vehicle of claim 5 , wherein the supply port is positioned in a location of the electrified vehicle remote from the energy storage system.

7. The electrified vehicle of claim 1 , wherein the fluid diverter includes at least one of a rupture point, a release valve, or a nozzle.

8. The electrified vehicle of claim 1 , wherein the fluid diverter is configured to open or rupture in response to a pressure of the second fluid exceeding a pressure threshold.

9. The electrified vehicle of claim 1 , wherein the second conduit includes a first thermal event management conduit positioned internal to the battery housing and a second thermal event management conduit positioned external to the battery housing.

10. The electrified vehicle of claim 1 , wherein the second conduit is positioned internal to the battery housing and adject the battery.

11. The electrified vehicle of claim 1 , wherein the second conduit is positioned external to the battery housing.

12. An electrified vehicle comprising:
a chassis;
an energy storage system supported by the chassis, the energy storage system including a battery positioned within a battery housing;
a battery cooling system including:
a first conduit positioned internal to the battery housing and adjacent the battery;
a coolant reservoir configured to store coolant; and
a coolant pump in fluid communication with the coolant reservoir and the first conduit, the coolant pump configured to pump the coolant from the coolant reservoir through the first conduit to thermally regulate the battery; and

a thermal event management system including:
a second conduit positioned internal to the battery housing, the second conduit configured to receive a fluid;
a fluid tank configured to store the fluid;
a fluid pump in fluid communication with the fluid tank;
an outlet port coupled to the fluid pump;
a fluid diverter positioned along the second conduit, the fluid diverter configured to open or rupture in response to a fluid pressure within the second conduit exceeding a pressure threshold; and
a supply port coupled to the second conduit, wherein the outlet port is selectively couplable to the supply port, and wherein the fluid pump is configured to provide the fluid to the second conduit when the outlet port and the supply port are in fluid communication so that the fluid pressure within the second conduit exceeds the pressure threshold and the fluid diverter opens or ruptures to facilitate flooding at least a portion of the battery housing.

13. The electrified vehicle of claim 12 , wherein the supply port is positioned in a location of the electrified vehicle remote from the energy storage system.

14. The electrified vehicle of claim 12 ,
wherein the outlet port is selectively couplable to the supply port via at least one of a valve or a removable hand-line connection.

15. An electrified vehicle comprising:
a chassis;
an energy storage system supported by the chassis, the energy storage system including a battery positioned within a battery housing;
a battery cooling system including:
a first conduit positioned internal to the battery housing and adjacent the battery;
a coolant reservoir configured to store coolant; and
a coolant pump in fluid communication with the coolant reservoir and the first conduit, the coolant pump configured to pump the coolant from the coolant reservoir through the first conduit to thermally regulate the battery; and

a thermal event management system including:
a second conduit positioned adjacent to at least one of the battery or the battery housing, the second conduit configured to receive a fluid;
a fluid diverter positioned along the second conduit, the fluid diverter configured to open or rupture in response to a fluid pressure within the second conduit exceeding a pressure threshold;
a fluid tank configured to store the fluid; and
a fluid pump in fluid communication with the fluid tank, the fluid pump configured to selectively provide the fluid to the second conduit such that the fluid pressure within the second conduit exceeds the pressure threshold and the fluid diverter opens or ruptures so that the fluid flows out of the second conduit and at least one of into or around the battery housing.

16. The electrified vehicle of claim 15 , further comprising at least one of:
a valve positioned between the fluid pump and the second conduit; or
a supply port coupled to the second conduit and an outlet port coupled to the fluid pump, the outlet port selectively couplable to the supply port using a removable hand-line connection.

Assignees

• Oshkosh Corp

Inventors

• Linsmeier Eric
• Archer David
• Fieber David
• Schultz John
• Shively Jason
• Schulz Bob
• Dekarske Neil

Classifications

• H02J7/977

  of the battery · CPC title

• H02J7/80

  including monitoring or indicating arrangements · CPC title

• H02J7/65

  against overtemperature · CPC title

• H02J7/50

  acting upon multiple batteries simultaneously or sequentially · CPC title

• B60H2001/00307

  Component temperature regulation using a liquid flow · CPC title