High brightness fiber coupled diode lasers with circularized beams

Patent metadata

Field	Value
Publication number	US-12158570-B2
Application number	US-202017634912-A
Country	US
Kind code	B2
Filing date	Aug 14, 2020
Priority date	Aug 14, 2019
Publication date	Dec 3, 2024
Grant date	Dec 3, 2024

Abstract

Apparatus include a plurality of laser diodes configured to emit respective laser diode beams having perpendicular fast and slow beam divergence axes mutually perpendicular to respective beam axes, and beam shaping optics configured to receive the laser diode beams and to circularize an ensemble image space and NA space of the laser diode beams at an ensemble coupling plane. In selected examples, beam shaping optics include variable fast axis telescopes configured to provide variable fast axis magnification and beam displacement.

First claim

We claim:

1. An apparatus, comprising:
a plurality of laser diodes configured to emit respective laser diode beams having perpendicular fast and slow beam divergence axes mutually perpendicular to respective beam axes; and
beam shaping optics configured to receive the laser diode beams and to circularize an ensemble image space and NA space of the laser diode beams at an ensemble coupling plane,
wherein the beam shaping optics are configured to receive the laser diode beams with the beam axes parallel to each other and stacked as a vertical stack,
wherein the laser diode beams near a center of the vertical stack have a larger slow axis NA than the laser diode beams near an edge of the vertical stack, and
wherein the laser diode beams near the center of the vertical stack have a smaller fast axis NA than the laser diode beams near the edge of the vertical stack.

2. The apparatus of claim 1 , wherein the beam shaping optics comprise:
a plurality of fast axis collimators with different focal lengths configured to produce different corresponding fast axis magnifications for the respectively received beams; and
a plurality of slow axis collimators with different focal lengths configured to produce different corresponding slow axis magnifications for the respectively received beams.

3. The apparatus of claim 2 , wherein the laser diodes are arranged on stairs of a base such that the fast beam divergence axes are parallel to and spaced apart from each other and such that the beam axes are nonlinearly spaced apart from each other along the direction of the parallel fast beam divergence axes.

4. The apparatus of claim 2 , wherein the beam shaping optics further comprise a fast axis beam compressor configured to receive the laser diode beams having the respective magnifications as collimated beams and to produce an afocal nonlinear beam displacement along a fast axis direction.

5. The apparatus of claim 1 , wherein the beam shaping optics comprise:
an afocal fast axis telescope configured to receive the laser diode beams as fast-axis and slow-axis collimated beams with the beam axes parallel to each other and stacked along a common fast axis to define a plurality of initial beam displacements relative to an optical axis of the afocal fast axis telescope, and to compress the laser diode beams along the common fast axis such that, for a linear increase in input beam displacement from the optical axis, the afocal fast axis telescope produces an increasing fast-axis compressed beam magnification and a nonlinear increase in a compressed beam displacement from the optical axis.

6. The apparatus of claim 5 , wherein the beam shaping optics further comprise a plurality of slow axis collimators with different focal lengths configured to produce different corresponding slow axis magnifications for the respective laser diode beams.

7. The apparatus of claim 5 , wherein the plurality of laser diodes includes waveguide dimensions that are different for different ones of the laser diodes to define different respective divergences along the slow axis beam divergence axes.

8. The apparatus of claim 5 , wherein the afocal telescope includes first and second surfaces having respective curvatures that circularize the ensemble image space and NA space of the laser diode beams at the ensemble coupling plane by elongating images at the ensemble coupling plane along the common fast axis for laser diode beams having smaller input beam displacements relative to the optical axis and shortening images at the ensemble coupling plane along the common fast axis for laser diode beams having larger input beam displacements relative to the optical axis.

9. The apparatus of claim 1 , wherein the beam shaping optics comprise:
a plurality of slow axis collimator pairs comprising first and second slow axis collimators, each slow axis collimator pair configured to receive one of the laser diode beams and to produce a slow axis collimated beam after the second slow axis collimator;
wherein the first slow axis collimators have a common focal length and the second slow axis collimators have a common focal length;
wherein for each slow axis collimator pair, a distance between first and second slow axis collimators of the pair and a distance between a diode facet and the first slow axis collimator are arranged to produce a different slow axis image magnification for different respective laser diode beams.

10. The apparatus of claim 9 , wherein the laser diodes are arranged on stairs of a base such that the fast beam divergence axes are parallel to and spaced apart from each other and such that the beam axes are nonlinearly spaced apart from each other along the direction of the parallel fast beam divergence axes.

11. The apparatus of claim 9 , wherein the beam shaping optics comprise:
an afocal fast axis telescope configured to receive the laser diode beams as fast-axis and slow-axis collimated beams with the beam axes parallel to each other and stacked along a common fast axis to define a plurality of initial beam displacements relative to an optical axis of the afocal fast axis telescope, and to compress the laser diode beams along the common fast axis such that, for a linear increase in input beam displacement from the optical axis, the afocal fast axis telescope produces an increasing fast-axis compressed beam magnification and a nonlinear increase in a compressed beam displacement from the optical axis.

12. The apparatus of claim 1 , wherein the beam shaping optics comprise:
a plurality of first slow axis collimators configured to receive respective laser diode beams, wherein the first slow axis collimators have different focal lengths;
a common second slow axis collimator configured to receive the laser diode beams and to produce respective slow axis collimated beams after the second slow axis collimator;
wherein distances between first slow axis collimators and the second slow axis collimator and a distance between diode facets and the first slow axis collimators are arranged to produce a different slow axis image magnification for different respective laser diode beams.

13. The apparatus of claim 12 , wherein the laser diodes are arranged on stairs of a base such that the fast beam divergence axes are parallel to and spaced apart from each other and such that the beam axes are nonlinearly spaced apart from each other along the direction of the parallel fast beam divergence axes.

14. The apparatus of claim 12 , wherein the beam shaping optics comprise:
an afocal fast axis telescope configured to receive the laser diode beams as fast-axis and slow-axis collimated beams with the beam axes parallel to each other and stacked along a common fast axis to define a plurality of initial beam displacements relative to an optical axis of the afocal fast axis telescope, and to compress the laser diode beams along the common fast axis such that, for a linear increase in input beam displacement from the optical axis, the afocal fast axis telescope produces an increasing fast-axis compressed beam magnification and a nonlinear increase in a compressed beam displacement from the optical axis.

15. The apparatus of claim 1 , wherein the beam shaping optics comprise:
an afocal fast axis telescope configured to receive the laser diode beams with the beam axes parallel to each other and stacked along a common fast axis, and configured to compress the beams along the common fast axis such that, for a linear increase in parallel input beam displacement from an optical axis of the afocal fast axis telescope along the common fast axis, the afocal fast axis telescope produces a

Assignees

• Nlight Inc

Inventors

• Chen Zhigang
• Small Jay
• Kanskar Manoj

Classifications

• H01S5/4025

  Array arrangements, e.g. constituted by discrete laser diodes or laser bar (H01S5/42 takes precedence) · CPC title

• H01S5/4012

  Beam combining, e.g. by the use of fibres, gratings, polarisers, prisms · CPC title

• G02B27/30

  Collimators · CPC title

• G02B27/0905

  Dividing and/or superposing multiple light beams · CPC title

• H01S5/02315

  Support members, e.g. bases or carriers · CPC title