Custom decorative articles and system, apparatus, and method for providing the same

Patent metadata

Field	Value
Publication number	US-12158335-B2
Application number	US-202418417656-A
Country	US
Kind code	B2
Filing date	Jan 19, 2024
Priority date	Jun 6, 2022
Publication date	Dec 3, 2024
Grant date	Dec 3, 2024

Abstract

A method for determining an edge profile of a custom decorative article to be installed in an installation area is disclosed, the installation area having a perimeter having a plurality of corners. A computing device receives data indicative of a plurality of coordinates corresponding to the plurality of corners of the perimeter of the installation area. Based on at least first, second, and third coordinates respectively corresponding to first, second, and third corners of the plurality of corners of the perimeter of the installation area, the computing device determines dimensional and/or geometric characteristics of a pair of opposed portions of the edge profile that, in an installed position, are configured to meet to form a corner of the custom decorative article when installed at the second corner of the perimeter of the installation area.

First claim

What is claimed is:

1. A system for determining an edge profile of a custom decorative article to be installed in an installation area, wherein the installation area has a perimeter having a plurality of corners, the system comprising:
a computing device comprising at least one processor and a memory in communication with the at least one processor, wherein the memory comprises instructions that, when executed by the at least one processor, cause the at least one processor to:
receive data indicative of a plurality of coordinates corresponding to the plurality of corners of the perimeter of the installation area, the plurality of coordinates comprising at least first, second, and third coordinates respectively corresponding to first, second, and third corners of the plurality of corners of the perimeter of the installation area, wherein the second corner is positioned between the first and third coordinates along the perimeter of the installation area;
determine, based on at least the first, second and third coordinates, dimensional and/or geometric characteristics of a pair of opposed portions of the edge profile that, in an installed position in the installation area, are configured to meet to form a corner of the custom decorative article when installed at the second corner of the perimeter of the installation area, wherein the opposed portions of the pair of opposed portions of the edge profile each comprise an arcuate sub-portion and a straight sub-portion, wherein the opposed portions of the pair of opposed portions of the edge profile cooperate to define a relief cut that extends from the arcuate sub-portions of the pair of opposed portions of the edge profile opposite the straight sub-portions; and
output the edge profile to a second computing device.

2. The system of claim 1 , wherein the arcuate sub-portion corresponds to a trace of a portion of a sine curve.

3. The system of claim 2 , wherein the arcuate sub-portion corresponds to a trace of a Bezier curve.

4. The system of claim 1 , wherein the memory comprises instructions that, when executed by the at least one processor, cause the at least one processor to account for a material thickness to determine a profile of the arcuate sub-portion of each opposed portion of the pair of opposed portions of the edge profile.

5. The system of claim 1 , further comprising:
a scanner that is configured to obtain geometry of the installation area, wherein the scanner is in communication with the computing device, wherein the scanner is configured to provide the data indicative of the plurality of coordinates corresponding to the plurality of corners of the perimeter of the installation area to the computing device.

6. The system of claim 1 , further comprising the second computing device.

7. The system of claim 1 , wherein the second computing device is associated with a printer that is configured to print the edge profile of the custom decorative article.

8. The system of claim 1 , wherein the second computing device is associated with a computer numerical controlled (CNC) cutting device.

9. The system of claim 1 , wherein the CNC cutting device is a laser cutter or an ultrasonic cutter.

10. The system of claim 1 , wherein the second computing device is associated with an augmented reality router.

11. A system for determining an edge profile of a custom decorative article to be installed in an installation area, wherein the installation area has a perimeter having a plurality of corners, the system comprising:
a computing device comprising at least one processor and a memory in communication with the at least one processor, wherein the memory comprises instructions that, when executed by the at least one processor, cause the at least one processor to:
receive data indicative of a plurality of coordinates corresponding to the plurality of corners of the perimeter of the installation area, the plurality of coordinates comprising at least first, second, and third coordinates respectively corresponding to first, second, and third corners of the plurality of corners of the perimeter of the installation area, wherein the second corner is positioned between the first and third coordinates along the perimeter of the installation area;
determine, based on at least the first, second and third coordinates, dimensional and/or geometric characteristics of a pair of opposed portions of the edge profile that, in an installed position in the installation area, are configured to meet to form a corner of the custom decorative article when installed at the second corner of the perimeter of the installation area; and
output the edge profile to a second computing device,

wherein the at least one processor is configured to determine the dimensional and/or geometric characteristics of the pair of opposed portions of the edge profile by:
determining a first vector parallel to a line between the first and second coordinates;
determining a second vector parallel to a line between the second and third coordinates; and
determining an angle between the first and second vectors,
wherein determining the dimensional and/or geometric characteristics of opposed portions of the edge profile comprises determining the dimensional and/or geometric characteristics of opposed portions of the edge profile based on the angle between the first and second vectors.

12. The system of claim 11 , wherein the angle is an obtuse angle.

13. The system of claim 11 , wherein the angle is an acute angle.

14. The system of claim 11 , wherein the opposed portions of the pair of opposed portions of the edge profile each comprise an arcuate sub-portion and a straight sub-portion, the arcuate sub-portion is a trace of a Bezier curve that approximates a portion of a sine curve to define the arcuate sub-portions of the pair of opposed portions of the edge profile, the trace having been adapted based on the angle between the first and second vectors.

15. The system of claim 11 , wherein the angle is 90 degrees.

16. The system of claim 11 , wherein the angle is greater than 180 degrees, wherein when the angle is greater than 180 degrees, the pair of opposed portions of the edge profile that are configured to meet to form a corner of the custom decorative article comprise a first opposed portion and a second opposed portion that are respectively provided on a first segment and a boot segment that cooperate to form the corner.

17. A system for determining an edge profile of a custom decorative article to be installed in an installation area, wherein the installation area has a perimeter having a plurality of corners, the system comprising:
a computing device comprising at least one processor and a memory in communication with the at least one processor, wherein the memory comprises instructions that, when executed by the at least one processor, cause the at least one processor to:
receive data indicative of a plurality of coordinates corresponding to the plurality of corners of the perimeter of the installation area;
determine, based on at least the plurality of coordinates corresponding to the plurality of corners of the perimeter of the installation area, dimensional and/or geometric characteristics of respective pairs of opposed portions of the edge profile that, in an installed position in the installation area, are configured to meet to form respective corners of the custom decorative article when installed at each other corner of the perimeter of the installation area; and
determine portions of the edge profile that, in an installed configuration of the custom decorative artic

Assignees

• Shaw Ind Group Inc

Inventors

• Altarkawi Jacob Daniel
• Odum Thomas
• Marianetti Katelyn
• Hohol Anthony Patrick Raymond

Classifications

• E04F2019/0422

  of organic plastics with or without reinforcements or filling materials · CPC title

• E04F19/045

  Hygienic or watertight plinths · CPC title

• G05B2219/45041

  Laser cutting · CPC title

• G05B2219/33099

  Computer numerical control [CNC]; Software control [SWC] · CPC title

• G05B19/4097

  characterised by using design data to control NC machines, e.g. CAD/CAM (G05B19/4093 takes precedence) · CPC title