Method for operating a handheld power tool

Patent metadata

Field	Value
Publication number	US-12157207-B2
Application number	US-202017631245-A
Country	US
Kind code	B2
Filing date	Jul 8, 2020
Priority date	Jul 30, 2019
Publication date	Dec 3, 2024
Grant date	Dec 3, 2024

Abstract

The disclosure relates to a method for operating a handheld power tool having an electric motor, the method comprising: S1 providing at least one model signal waveform that is associated with a work progress of the handheld power tool; S2 determining a signal of an operating variable of the electric motor; S3 comparing the signal of the operating variable with the model signal waveform and determining a conformity evaluation on the basis thereof; S4 identifying the work progress at least partially using the conformity evaluation; S5 executing a first routine of the handheld power tool at least partially on the basis of the work progress identified in method step S4. The disclosure also relates to a handheld power tool, in particular an impact driver, comprising an electric motor and a control unit, wherein the control unit is designed to carry out a method according to the disclosure.

First claim

The invention claimed is:

1. A method for operating a handheld power tool having an electric motor, the method comprising:
providing at least one model signal shape that is associated with a work status of the handheld power tool, the at least one model signal shape being a waveform;
determining at least one frequency of the waveform of the at least one model signal shape;
determining a signal of an operating variable of the electric motor;
determining at least one frequency of the signal of the operating variable;
determining a match rating based on a comparison of the signal of the operating variable with the at least one model signal shape;
ascertaining the work status at least partially based on the match rating; and
executing a first routine of the handheld power tool at least partially based on the ascertained work status,
wherein determining the match rating comprises comparing the signal of the operating variable using a comparison method to determine whether at least one threshold value of a match has been fulfilled, and
wherein the comparison method is a frequency-based comparison method that compares the at least one frequency of the signal of the operating variable to the at least one frequency of the waveform of the at least one model signal shape.

2. The method as claimed in claim 1 , wherein the first routine comprises:
stopping the electric motor after a predetermined time period.

3. The method as claimed in claim 1 , wherein the first routine comprises:
changing a speed of the electric motor.

4. The method as claimed in claim 2 , wherein a duration of the predetermined time period is defined by a user of the handheld power tool.

5. The method as claimed in claim 3 , wherein the changing the speed of the electric motor takes place at least one of (i) multiple times and (ii) dynamically.

6. The method as claimed in claim 1 , further comprising:
outputting the work status of the handheld power tool to a user using an output device of the handheld power tool.

7. The method as claimed in claim 1 , wherein at least one of the first routine and characteristic parameters of the first routine are at least one of set by and presented to a user via at least one of an application program and a user interface.

8. The method as claimed in claim 1 , wherein the operating variable is one of (i) a speed of the electric motor and (ii) an operating variable that correlates with the speed.

9. The method as claimed in claim 1 , the determining the signal of the operating variable of the electric motor further comprising:
capturing the signal of the operating variable as one of (i) a time series of measured values of the operating variable and (ii) measured values of the operating value as a variable of the electric motor that correlates with the time series.

10. The method as claimed in claim 1 , the determining the signal of the operating variable of the electric motor further comprising:
capturing the signal of the operating variable as a time series of measured values of the operating variable; and
transforming the time series of the measured values of the operating variable into a series of the measured values of the operating variable as a variable of the electric motor that correlates with the time series.

11. The method as claimed in claim 1 , wherein the handheld power tool is an impact driver and an operating state of the handheld power tool is one of starting and stopping an impact operation.

12. The method as claimed in claim 2 , wherein the at least one parameter is preset by a user of the handheld power tool.

13. The method as claimed in claim 3 , the changing the speed of the electric motor further comprising:
at least one of reducing and increasing the speed of the electric motor.

14. The method as claimed in claim 5 , wherein the changing the speed of the electric motor takes place at least one of (i) successively in time, (ii) along a characteristic curve of the changing of the speed, and (iii) depending on the work status of the handheld power tool.

15. The method as claimed in claim 1 , wherein the at least one model signal shape is a substantially trigonometric waveform.

16. The method as claimed in claim 11 , wherein the handheld power tool is a rotary impact driver and an operating state of the handheld power tool is one of starting and stopping a rotary impact operation.

17. The method as claimed in claim 1 , wherein the match rating is the output of a function.

18. The method as claimed in claim 1 , wherein determining the match rating further comprises:
determining a first amplitude of a first frequency of the signal of the operating variable over time; and
comparing the first amplitude to a first associated limit value.

19. The method as claimed in claim 18 , wherein:
determining the match rating further comprises:
determining a second amplitude of a second frequency of the signal of the operating variable over time; and
comparing the second amplitude to a second associated limit value; and

ascertaining the work status when the match rating indicates that (i) the first amplitude is less than the first associated limit value, and (ii) the second amplitude is greater than the second associated limit value.

20. A handheld power tool comprising:
an electric motor;
a measured-value pickup configured to capture an operating variable of the electric motor; and
a control unit configured to:
provide at least one model signal shape that is associated with a work status of the handheld power tool, the at least one model signal shape being a waveform;
determine at least one frequency of the waveform of the at least one model signal shape;
determine a signal of the operating variable of the electric motor;
determine at least one frequency of the signal of the operating variable;
determine a match rating based on a comparison of the signal of the operating variable with the at least one model signal shape;
ascertain the work status at least partially based on the match rating; and
execute a first routine of the handheld power tool at least partially based on the ascertained work status,

wherein determining the match rating comprises comparing the signal of the operating variable using a comparison method to determine whether at least one threshold value of a match has been fulfilled, and
wherein the comparison method is a frequency-based comparison method that compares the at least one frequency of the signal of the operating variable to the at least one frequency of the waveform of the at least one model signal shape.

Assignees

• Bosch Gmbh Robert

Inventors

• Blum Jens
• Mock Stefan
• Hoelscher Florian
• Saur Dietmar
• Erbele Simon
• Herberger Wolfgang
• Herr Tobias

Classifications

• B25F5/02

  Construction of casings, bodies or handles {(B25F5/006, B25F5/008 take precedence)} · CPC title

• B25D2250/255

  Switches · CPC title

• B25D2250/221

  Sensors · CPC title

• B25B23/1475

  for impact wrenches or screwdrivers · CPC title

• B25B23/1405 Primary

  for impact wrenches or screwdrivers · CPC title