Evaluation method, evaluation system, and laser machining system

Patent metadata

Field	Value
Publication number	US-12157180-B2
Application number	US-202117494183-A
Country	US
Kind code	B2
Filing date	Oct 5, 2021
Priority date	Nov 9, 2020
Publication date	Dec 3, 2024
Grant date	Dec 3, 2024

Abstract

An evaluation method for evaluating laser machining in which irradiation region of a laser beam is moved relative to object to perform machining of object, includes a measurement step and an evaluation step. In the measurement step, a change in an intensity of light according to a movement of measurement region is measured by moving measurement region for measuring the intensity of light, relative to object. In the evaluation step, an evaluation of the laser machining is performed based on the change in the intensity of light according to the movement of measurement region. In the measurement step, measurement region is moved relative to object so that movement path of measurement region has a plurality of intersections with movement path of irradiation region.

First claim

What is claimed is:

1. An evaluation method of laser machining in which an irradiation region of a laser beam from a laser oscillator to an object is moved relative to the object to perform machining of the object, the evaluation method comprising:
a measurement step of measuring a change in an intensity of light generated by the laser beam that is laser machining the object according to a movement of a measurement region by a photometer for measuring the intensity of light by moving the measurement region of the photometer relative to the object; and
an evaluation step of performing an evaluation of the laser machining based on the change in the intensity of light according to the movement of the measurement region measured in the measurement step,
wherein in the measurement step, the measurement region is moved relative to the object from a first measurement region to a last measurement region so that a movement path of the measurement region has both a time intersecting a movement path of the irradiation region and a time not intersecting the movement path of the irradiation region, the intensity of light being continuously measured from the first measurement region to the last measurement region, and
wherein in the measurement step, the measurement region is moved relative to the object so that the movement path of the measurement region meanders.

2. The evaluation method of claim 1 ,
wherein in the measurement step, the measurement region is moved relative to the object so that the measurement region overlaps at least a part of the irradiation region at at least one of a plurality of intersections between the movement path of the measurement region and the movement path of the irradiation region.

3. The evaluation method of claim 1 , wherein
in the measurement step, the measurement region is moved relative to the object so that the measurement region overlaps at least a part of the irradiation region in a moving direction of the irradiation region, and
the measurement region reciprocates relative to the object based on the movement path of the irradiation region in a defined direction intersecting the moving direction.

4. The evaluation method of claim 3 , wherein
in the measurement step, the change in the intensity of light with respect to the movement of the measurement region is measured by a measurement system,
the measurement system includes
the photometer,
an optical member that guides light from the measurement region to the photometer and of which a position is adjustable with respect to the photometer so that the measurement region moves relative to the object, and
an adjustment device that adjusts the position of the optical member with respect to the photometer, and
in the measurement step, the measurement region is moved relative to the object by adjusting the position of the optical member with respect to the photometer by the adjustment device.

5. The evaluation method of claim 3 , wherein
in the measurement step, the measurement region reciprocates with a predetermined width in the defined direction, and
when the predetermined width is defined as W [mm], and a width of a planned melting region of the object by irradiation of the laser beam to the object is defined as d [mm], W satisfies the following equation,
W≥ 2× d.

6. The evaluation method of claim 3 ,
wherein when a moving speed of the irradiation region is defined as V [mm/s], a dimension of the measurement region in the moving direction of the irradiation region is defined as D [mm], and a reciprocation frequency of the measurement region in the defined direction is defined as F [Hz], F satisfies the following equation,
F≥V/D.

7. The evaluation method of claim 1 , wherein
in the evaluation step, the evaluation of the laser machining is performed based on a comparison between a measurement waveform and a reference waveform,
the measurement waveform is a waveform indicating a change in the intensity of light according to the movement of the measurement region measured in the measurement step, and
the reference waveform is a waveform indicating a change in the intensity of light according to the movement of the measurement region when there is no abnormality in the laser machining.

8. The evaluation method of claim 7 , wherein
in the evaluation step, a change in the intensity of light that is not present in the reference waveform is confirmed in the measurement waveform, and
determination is made that an abnormality is present in the laser machining.

9. The evaluation method of claim 7 ,
wherein in the evaluation step, a determination of a location in the object, at which an abnormality of the laser machining is generated, is performed based on a position of the measurement region when there is the change in the intensity of light that is not present in the reference waveform in the measurement waveform.

10. An evaluation system of laser machining in which an irradiation region of a laser beam from a laser oscillator to an object is moved relative to the object to perform machining of the object, the evaluation system comprising:
a memory; and
a processing device that executes measuring processing and evaluating processing, wherein
in the measuring processing, a measurement region of a photometer for measuring an intensity of light generated by the laser beam that is laser machining the object is moved relative to the object to measure a change in the intensity of light according to a movement of the measurement region by the photometer,
in the evaluating processing, an evaluation of the laser machining is performed based on the change in the intensity of light according to the movement of the measurement region measured in the measuring processing,
in the measuring processing, the measurement region is moved relative to the object from a first measurement region to a last measurement region so that a movement path of the measurement region has both a time intersecting a movement path of the irradiation region and a time not intersecting the movement path of the irradiation region, the intensity of light being continuously measured from the first measurement region to the last measurement region, and
in the measuring processing, the measurement region is moved relative to the object so that the movement path of the measurement region meanders.

11. The evaluation system of claim 10 , further comprising:
a measurement system, wherein
the measurement system includes
the photometer,
an optical member that guides light from the measurement region to the photometer, and of which a position with respect to the photometer is changed to move the measurement region relative to the object, and
an adjustment device that changes the position of the optical member with respect to the photometer, and
in the measuring processing, the measurement region is moved relative to the object by changing the position of the optical member with respect to the photometer by the adjustment device.

12. A laser machining system comprising:
a laser oscillator for irradiating an object with a laser beam;
a photometer that measures an intensity of light; and
a processing device that is connected to the laser oscillator and the photometer, wherein
the processing device executes machining processing, measuring processing, and evaluating processing,
in the machining processing, an irradiation region of the laser beam from the laser oscillator to the object is moved relative to the object to perform laser machining of the object,
in the measuring processing, a measurement region of the photometer is moved relative to the object to measure a change in the intensity

Assignees

• Panasonic Ip Man Co Ltd

Inventors

• Funami Koji
• Fujiwara Kazuki
• Nakai Izuru

Classifications

• B23K11/36

  Auxiliary equipment (B23K11/31 takes precedence) · CPC title

• B23K37/0417

  for spherical work · CPC title

• B23K26/0869

  Devices involving movement of the laser head in at least one axial direction · CPC title

• B23K26/707

  for monitoring laser beam transmission optics · CPC title

• B23K26/38

  by boring or cutting · CPC title