Compact intraoral 3D scanner

Patent metadata

Field	Value
Publication number	US-12156785-B2
Application number	US-202318371348-A
Country	US
Kind code	B2
Filing date	Sep 21, 2023
Priority date	Jul 3, 2014
Publication date	Dec 3, 2024
Grant date	Dec 3, 2024

Abstract

An apparatus for determining surface topography of a patient's teeth comprises a probe sized to be at least partially inserted into an intraoral cavity of the patient, a light source to output light; and a light focusing assembly. The light focusing assembly comprises a first lens, a second lens and a focus changing assembly comprising one or more additional lenses that shares an optical axis with the first lens and the second lens and being configured to focus the light to a plurality of external focal planes to illuminate the patient's teeth, wherein the focus changing assembly has a movement gain factor, and wherein as a result of the movement gain factor a change in separation between lenses of the focus changing assembly by a first distance results in a change in a focus setting by a second distance that is 2-10 times greater than the first distance. The apparatus further comprises a detector configured to measure one or more characteristics of incident light returning from the illuminated patient's teeth and a processor coupled to the detector and configured to generate data representative of a topography of the patient's teeth based on the one or more measured characteristics of the incident light returning from the illuminated patient's teeth.

First claim

What is claimed is:

1. An apparatus for determining surface topography of a patient's teeth, the apparatus comprising:
a probe sized to be at least partially inserted into an intraoral cavity of the patient;
a light source to output light;
a light focusing assembly comprising a first lens, a second lens and a focus changing assembly comprising one or more additional lenses that shares an optical axis with the first lens and the second lens and being configured to focus the light to a plurality of external focal planes to illuminate the patient's teeth, wherein the focus changing assembly has a movement gain factor, and wherein as a result of the movement gain factor a change in position of at least one lens of the one or more additional lenses along the optical axis by a first distance results in a change in a focus setting by a second distance that is 2-10 times greater than the first distance;
a detector configured to measure one or more characteristics of incident light returning from the illuminated patient's teeth; and
a processor coupled to the detector and configured to generate data representative of a topography of the patient's teeth based on the one or more measured characteristics of the incident light returning from the illuminated patient's teeth.

2. The apparatus of claim 1 , wherein the light focusing assembly comprises a first lens group comprising the first lens and a second lens group comprising the second lens.

3. The apparatus of claim 1 , wherein the light focusing assembly is configured to overlap a plurality of light beams of the light within the light focusing assembly.

4. The apparatus of claim 3 , wherein the first lens comprises a focal length and a location arranged to overlap and substantially collimate the plurality of light beams passing through the light focusing assembly.

5. The apparatus of claim 1 , wherein the first lens is an image space lens and the second lens is an object space lens.

6. The apparatus of claim 1 , wherein the one or more additional lenses are disposed between the first lens and the second lens.

7. The apparatus of claim 1 , wherein the focus changing assembly is configured to change the focus setting to scan an external focal plane through a plurality of focal depths at a frequency of greater than or equal to 10 Hz.

8. The apparatus of claim 1 , wherein the light is substantially collimated upon entering the focus changing assembly and wherein the focus changing assembly adjusts the light to a convergent configuration, a collimated configuration, or a divergent configuration upon exiting the focus changing assembly.

9. The apparatus of claim 1 , wherein the apparatus is configured to move the at least one lens of the focus changing assembly along the optical axis by about 0-2 mm.

10. The apparatus of claim 1 , wherein the focus changing assembly is configured to change the focus setting by 10-20 mm.

11. The apparatus of claim 1 , wherein the focus changing assembly is configured to change the focus setting by about 15 mm.

12. The apparatus of claim 1 , wherein the focus changing assembly has a weight of about 5 grams or less.

13. The apparatus of claim 1 , wherein the focus changing assembly is configured to vary a focal length of the light while maintaining telecentricity.

14. The apparatus of claim 1 , wherein the light focusing assembly comprises confocal and telecentric optics.

15. The apparatus of claim 1 , wherein the second distance is 3-7.5 times greater than the first distance.

16. The apparatus of claim 1 , wherein the second distance is about 5 times greater than the first distance.

17. The apparatus of claim 1 , wherein the probe is at a distal end of the apparatus and comprises a mirror to direct the light towards the patient's teeth.

18. The apparatus of claim 1 , further comprising:
a beam splitter or partially transparent mirror disposed between the light source and light focusing assembly.

19. The apparatus of claim 1 , wherein at least a portion of the focus changing assembly is located at a back focal length of the second lens.

20. The apparatus of claim 1 , wherein the one or more measured characteristics comprises an intensity of the incident light or a spatial frequency of the incident light.

Assignees

• Align Technology Inc

Inventors

• Atiya Yossef
• Verker Tal

Classifications

• G01B11/30

  for measuring roughness or irregularity of surfaces · CPC title

• A61B1/00045

  Display arrangement · CPC title

• A61B1/000094

  extracting biological structures · CPC title

• A61C9/0053

  Optical means or methods, e.g. scanning the teeth by a laser or light beam · CPC title

• A61C9/0046

  Data acquisition means or methods · CPC title