Three phase medium voltage heater

Patent metadata

Field	Value
Publication number	US-12156301-B2
Application number	US-202017087032-A
Country	US
Kind code	B2
Filing date	Nov 2, 2020
Priority date	Nov 1, 2019
Publication date	Nov 26, 2024
Grant date	Nov 26, 2024

Abstract

An electric heater includes a first busbar, a second busbar, a third busbar, a neutral busbar, a plurality of first heating elements, a plurality of second heating elements, and a plurality of third heating element. A first end of each first heating element is coupled to the first busbar for electrical communication therewith. A second end of each first heating element is coupled to the neutral busbar for electrical communication therewith. A first end of each second heating element is coupled to the second busbar for electrical communication therewith. A second end of each second heating element is coupled to the neutral busbar for electrical communication therewith. A first end of each third heating element is coupled to the third busbar for electrical communication therewith. A second end of each third heating element is coupled to the neutral busbar for electrical communication therewith.

First claim

What is claimed is:

1. An electric heater comprising:
a first busbar, a second busbar, and a third busbar;
a neutral busbar;
a plurality of first heating elements, a first end of each first heating element being coupled to the first busbar for electrical communication therewith, a second end of each first heating element being coupled to the neutral busbar for electrical communication therewith;
a plurality of second heating elements, a first end of each second heating element being coupled to the second busbar for electrical communication therewith, a second end of each second heating element being coupled to the neutral busbar for electrical communication therewith;
a plurality of third heating elements, a first end of each third heating element being coupled to the third busbar for electrical communication therewith, a second end of each third heating element being coupled to the neutral busbar for electrical communication therewith;
a tube;
a first inlet/outlet; and
a second inlet/outlet,
wherein the first, second, and third heating elements are disposed within a flow path of the tube,
wherein the first inlet/outlet is in fluid communication with the flow path and is proximate to the first ends of the first, second, and third heating elements, and
wherein the second inlet/outlet is in fluid communication with the flow path and is proximate to the second ends of the first, second, and third heating elements.

2. The electric heater according to claim 1 , further comprising a first end wall, the first ends of the first, second, and third heating elements extending through the first end wall, the first end wall isolating the first, second, and third busbars from a heating portion of the electric heater, the heating portion being configured to output heat to a working fluid.

3. The electric heater according to claim 2 , wherein the first, second, and third busbars are separated from each other by insulator plates.

4. The electric heater according to claim 2 further comprising a neutral cable, a first end of the neutral cable extending through the first end wall, a second end of the neutral cable being coupled to the neutral busbar for electrical communication therewith.

5. The electric heater according to claim 4 , wherein the first, second, and third busbars are disposed radially outward of the first end of the neutral cable and are electrically insulated therefrom by an insulator ring disposed about the neutral cable.

6. The electric heater according to claim 5 further comprising a central support tube extending between the first end wall and the neutral busbar, the first, second, and third heating elements being arranged about the central support tube, wherein the neutral cable extends within the central support tube.

7. The electric heater according to claim 2 further comprising a plurality of insulator plates, each insulator plate being disposed between adjacent ones of the first, second, and third busbars.

8. The electric heater according to claim 2 , wherein the neutral busbar is configured to be in contact with the working fluid of the electric heater.

9. The electric heater according to claim 2 further comprising a second end wall, the second ends of the first, second, and third heating elements extending through the second end wall, the second end wall isolating the neutral busbar from the heating portion of the electric heater.

10. The electric heater according to claim 9 , further comprising a plurality of spacers configured to space the neutral busbar apart from the second end wall.

11. The electric heater according to claim 1 , wherein the first, second, and third busbars are surrounded by dielectric potting material.

12. The electric heater according to claim 11 further comprising a first electrical terminal, a second electrical terminal, and a third electrical terminal, the first electrical terminal coupled to the first busbar and extending through the dielectric potting material, the second electrical terminal coupled to the second busbar and extending through the dielectric potting material, the third electrical terminal coupled to the third busbar and extending through the dielectric potting material.

13. The electric heater according to claim 1 , wherein the neutral busbar defines a bore configured to permit a working fluid to flow through.

14. The electric heater according to claim 1 , further comprising a helical baffle disposed within the flow path of the tube, wherein the plurality of first heating elements, the plurality of second heating elements, and the plurality of third heating elements extend through perforations in the helical baffle.

15. An electric heater comprising:
a first busbar, a second busbar, and a third busbar;
a neutral busbar;
a plurality of first heating elements, a first end of each first heating element being coupled to the first busbar for electrical communication therewith, a second end of each first heating element being coupled to the neutral busbar for electrical communication therewith;
a plurality of second heating elements, a first end of each second heating element being coupled to the second busbar for electrical communication therewith, a second end of each second heating element being coupled to the neutral busbar for electrical communication therewith;
a plurality of third heating elements, a first end of each third heating element being coupled to the third busbar for electrical communication therewith, a second end of each third heating element being coupled to the neutral busbar for electrical communication therewith; and
a first end wall, the first ends of the first, second, and third heating elements extending through the first end wall, the first end wall isolating the first, second, and third busbars from a heating portion of the electric heater, the heating portion being configured to output heat to a working fluid; and
a central support tube extending from the first end wall toward the neutral busbar, wherein the first, second, and third heating elements are arranged about the central support tube.

16. The electric heater of claim 15 , wherein each of the first, second, and third busbars are insulated from each other by an insulating material extending radially inward.

17. The electric heater of claim 15 , wherein an insulating material surrounds each of the heating elements, and the insulating material defines a cavity at ends of the heating elements.

18. The electric heater according to claim 15 , further comprising: a neutral cable, a first end of the neutral cable extending through the first end wall, a second end of the neutral cable being coupled to the neutral busbar for electrical communication therewith, wherein the neutral cable extends within the central support tube.

19. The electric heater according to claim 15 , further comprising a helical baffle disposed about the central support tube, wherein the plurality of first heating elements, the plurality of second heating elements, and the plurality of third heating elements extend through perforations in the helical baffle.

20. An electric heater comprising:
a first busbar, a second busbar, and a third busbar;
a neutral busbar;
a plurality of first heating elements, a first end of each first heating element being coupled to the first busbar for electrical communication therewith, a second end of each first heating element being coupled to the neutral busbar for electrical communication therewith;
a plurality of second heating elements, a first end of each second heating

Assignees

• Watlow Electric Mfg

Inventors

• Dinauer Ethan
• Long Dennis
• Boehmer Scott

Classifications

• H05B2203/035

  Electrical circuits used in resistive heating apparatus · CPC title

• H05B2203/016

  Heaters using particular connecting means · CPC title

• H05B2203/011

  Heaters using laterally extending conductive material as connecting means · CPC title

• F24H9/0015

  in water channels · CPC title

• F24H1/102

  with resistance · CPC title