Heating cell and PTC heating device comprising such

Patent metadata

Field	Value
Publication number	US-12150217-B2
Application number	US-202117369296-A
Country	US
Kind code	B2
Filing date	Jul 7, 2021
Priority date	Jul 9, 2020
Publication date	Nov 19, 2024
Grant date	Nov 19, 2024

Abstract

A heating cell includes a frame made of electrically insulating material. A PTC element, which is received in a frame opening of the frame. Insulating layers accommodate the PTC element between themselves, are connected to the frame, and at least partially cover a respective main side surface of the PTC element exposed in the frame opening and a frame surface defining the frame opening. Abutment projections project beyond the frame surface and at least partially enclose a circumferentially encircling edge of the insulating layer between themselves.

First claim

The invention claimed is:

1. A heating cell comprising:
a frame which is made of electrically insulating material;
a PTC element which is received in a frame opening of the frame;
insulating layers which accommodate the PTC element between themselves, which are connected to the frame, and by which a respective main side surface of the PTC element that is exposed in the frame opening and a frame surface that defines the frame opening are at least partially covered; wherein
the frame has abutment projections that project beyond the frame surface and that at least partially enclose a circumferentially encircling edge of each of the insulating layers between themselves; wherein
two abutment projections are associated with a corner of the insulating layer, wherein a connection segment extends between the two abutment projections to form an adhesion chamber at the corner of the insulating layer, wherein the adhesion chamber is bounded on the inside by the insulating layer and on the outside by the connecting segment, and wherein an adhesive is applied within the adhesion chamber and connects the insulating layer to the frame.

2. The heating cell according to claim 1 , wherein the two abutment projections enclose the insulating layer between themselves on oppositely disposed sides of the corner.

3. The heating cell according to claim 2 , wherein the adhesive is cured by UV rays.

4. The heating cell according to claim 2 , wherein the connection segment does not project beyond the insulating layers in a thickness direction of the insulating layers.

5. The heating cell according to claim 2 , wherein the connection segment is formed integrally on the frame.

6. The heating cell according to claim 1 , wherein the abutment projections do not project beyond the insulating layers in a thickness direction of the insulting layers.

7. The heating cell according to claim 1 , wherein the abutment projection is formed integrally on the frame.

8. The heating cell according to claim 1 , wherein connection lugs project beyond opposite sides of the frame and abut against the PTC element in an electrically conductive manner for energizing the PTC element with different polarities, and wherein each insulating layer forms a respective connection lug receiving chamber which is recessed relative to an abutment surface of the insulating layer, with which the insulating layer abuts in a planar manner against the PTC element, and which is adapted to receive one of the connection lugs.

9. The heating cell according to claim 8 , wherein each connection lug is formed by a piece of sheet metal forming at least one spring tongue which is formed integrally on the connection lug and which abuts against the PTC element subject to bias and which is held by the abutment of the connection lugs against the insulating layer.

10. The heating cell according to claim 8 , wherein each connection lug is formed by a piece of sheet metal forming at least one latch tongue which is formed integrally on the connection lug and which is received in a latch receptacle formed by the frame.

11. A PTC heating device comprising:
a PTC heating cell including
a frame made of electrically insulating material;
a PTC element which is received in a frame opening of the frame;
insulating layers which accommodate the PTC element between themselves, which are connected to the frame, and by which a respective main side surface of the PTC element that is exposed in the frame opening and a frame surface that defines the frame opening are at least partially covered;
wherein the frame has abutment projections that project beyond the frame surface and that at least partially enclose a circumferentially encircling edge of the insulating layer between themselves,
wherein two abutment projections are associated with a corner of the insulating layer, wherein a connection segment extends between the two abutment projections to form an adhesion chamber at the corner of the insulating layer, wherein the adhesion chamber is bounded on the inside by the insulating layer and on the outside by the connecting segment, and wherein an adhesive is applied within the adhesion chamber and connects the insulating layer to the frame, wherein.

Assignees

• Eberspaecher Catem Gmbh & Co

Inventors

• Kachelhoffer Patrick

Classifications

• B32B7/12

  using interposed adhesives or interposed materials with bonding properties · CPC title

• B32B2307/304

  Insulating · CPC title

• H05B2203/02

  Heaters using heating elements having a positive temperature coefficient · CPC title

• B32B2457/00

  Electrical equipment · CPC title

• H05B3/26

  heating conductor mounted on insulating base {(for transparent areas H05B3/84, H05B3/86)} · CPC title