Shifting mechanisms for split-pulley variable transmissions

Patent metadata

Field	Value
Publication number	US-12146573-B2
Application number	US-202318347294-A
Country	US
Kind code	B2
Filing date	Jul 5, 2023
Priority date	Apr 3, 2017
Publication date	Nov 19, 2024
Grant date	Nov 19, 2024

Abstract

A variety of shifter mechanisms are provided for controlling the axial distance between half-pulleys of a split pulley variable transmission, thus controlling the transmission ratio of the variable transmission. Some of these embodiments include a differential such that a variable transmission can be driven and shifted differentially by two inputs. A torque or rotation difference between the inputs results in a change in the transmission ratio and in-common torque or rotation is transmitted through the transmission to an output. The same motors used to drive the output of the transmission are thus also able to effect shifts in the transmission ratio. Accordingly, motor mass that is not being used to effect high-speed shifts may be used to drive the transmission output, and vice versa. The provided shifter embodiments are well-suited to application to nested-pulley variable transmissions, including nested-pulley infinitely variable transmissions.

First claim

What is claimed is:

1. A transmission having a controllable transmission ratio for more rapid or more controllable shifting, the transmission comprising:
a first conical split pulley having a first half-pulley and a second half-pulley;
a first input member coupled to the first half-pulley and the second half-pulley such that a torque applied to the first input member is transmitted to the first and second half-pulleys;
a second input member;
a screw, wherein the second input member is coupled to the screw such that a differential rotation between the first input member and the second input member causes an axial force to be applied, via the screw, between the first half-pulley and the second half-pulley, thus allowing an axial distance between the first half-pulley and the second half-pulley to increase or decrease, which thereby enables a change in an effective diameter of the first conical split pulley resulting in the controllable transmission ratio of the transmission;
a second conical split pulley having a third half-pulley and a fourth half-pulley, wherein the first conical split pulley is nested within the second conical split pulley; and
a belt that couples the first conical split pulley to the second conical split pulley;
wherein application of a torque via the first input member causes a torque to be transmitted from the first conical split pulley to the second conical split pulley via the belt.

2. The transmission of claim 1 , further comprising an output member, wherein the second conical split pulley is coupled to a mechanical ground such that the third and fourth half-pulleys are prevented from rotating, and wherein the output member is coupled to at least one of the first half-pulley or the second half-pulley such that rotation of the first conical split pulley results in rotation of the output member.

3. The transmission of claim 1 , wherein the third half-pulley and the fourth half-pulley are coupled to each other via an elastic element such that an axial force is exerted between the third half-pulley and the fourth half-pulley by the elastic element.

4. The transmission of claim 1 , wherein the first input member and the second input member are coaxial and concentric and wherein the first input member is disposed at least partially within the second input member.

5. The transmission of claim 1 , wherein the first input member and the second input member extend outward from the first conical split pulley in opposite directions.

6. A transmission having a controllable transmission ratio for more rapid or more controllable shifting, the transmission comprising:
a first conical split pulley having a first half-pulley and a second half-pulley;
a first input member coupled to the first half-pulley and the second half-pulley such that a torque applied to the first input member is transmitted to the first and second half-pulleys;
a second input member;
a screw, wherein the second input member is coupled to the screw such that a differential rotation between the first input member and the second input member causes an axial force to be applied, via the screw, between the first half-pulley and the second half-pulley, thus allowing an axial distance between the first half-pulley and the second half-pulley to increase or decrease, which thereby enables a change in an effective diameter of the first conical split pulley resulting in the controllable transmission ratio of the transmission; and
a cam, wherein the first input member has a first axis of rotation, and wherein the first conical split pulley has a second axis of rotation that is offset from the first axis of rotation, and wherein the first input member is coupled to the first half-pulley via the cam.

7. A transmission having a controllable transmission ratio for more rapid or more controllable shifting, the transmission comprising:
a first conical split pulley having a first half-pulley and a second half-pulley;
a first input member coupled to the first half-pulley and the second half-pulley such that a torque applied to the first input member is transmitted to the first and second half-pulleys;
a second input member;
a screw, wherein the second input member is coupled to the screw such that a differential rotation between the first input member and the second input member causes an axial force to be applied, via the screw, between the first half-pulley and the second half-pulley, thus allowing an axial distance between the first half-pulley and the second half-pulley to increase or decrease, which thereby enables a change in an effective diameter of the first conical split pulley resulting in the controllable transmission ratio of the transmission; and
a pin rigidly coupled to the first half-pulley and disposed within a hole of the second half-pulley, thereby preventing relative rotation between the first half-pulley and second-half-pulley while permitting the first half-pulley and second-half-pulley to translate relative to each other.

8. The transmission of claim 1 , further comprising an additional screw, wherein the second input member is also coupled to the additional screw such that a differential rotation between the first input member and the second input member causes an additional axial force to be applied, via the additional screw, between the first half-pulley and the second half-pulley, thus allowing an axial distance between the first half-pulley and the second half-pulley to increase or decrease, which thereby enables a change in an effective diameter of the first conical split pulley resulting in the controllable transmission ratio of the transmission.

9. A transmission having a controllable transmission ratio for more rapid or more controllable shifting, the transmission comprising:
a first conical split pulley having a first half-pulley and a second half-pulley;
a first input member coupled to the first half-pulley and the second half-pulley such that a torque applied to the first input member is transmitted to the first and second half-pulleys;
a second input member;
a shifting mechanism, wherein the second input member is coupled to the shifting mechanism such that a differential rotation between the first input member and the second input member causes an axial force to be applied, via the shifting mechanism, between the first half-pulley and the second half-pulley, thus allowing an axial distance between the first half-pulley and the second half-pulley to increase or decrease, which thereby enables a change in an effective diameter of the first conical split pulley resulting in the controllable transmission ratio of the transmission;
a second conical split pulley having a third half-pulley and a fourth half-pulley, wherein the first conical split pulley is nested within the second conical split pulley; and
a belt that couples the first conical split pulley to the second conical split pulley;
wherein application of a torque via the first input member causes a torque to be transmitted from the first conical split pulley to the second conical split pulley via the belt.

10. The transmission of claim 9 , further comprising an output member, wherein the second conical split pulley is coupled to a mechanical ground such that the third and fourth half-pulleys are prevented from rotating, and wherein the output member is coupled to at least one of the first half-pulley or the second half-pulley such that rotation of the first conical split pulley results in rotation of the output member.

11. The transmission of claim 9 , wherein the third half-pulley and the fourth half-pulley are coupled to each other via an elastic element such that an axial force is exerted between the third half-pulley and the four

Assignees

• Stanford Res Inst Int

Inventors

• Kernbaum Alexander
• Kitchell Murphy
• Egan Thomas

Classifications

• F16H55/56 Primary

  of which the bearing parts are relatively axially adjustable · CPC title

• F16H9/20 Primary

  both flanges of the pulleys being adjustable · CPC title

• F16H9/18

  only one flange of each pulley being adjustable · CPC title