Automatic torque control system

Patent metadata

Field	Value
Publication number	US-12146301-B2
Application number	US-202117244003-A
Country	US
Kind code	B2
Filing date	Apr 29, 2021
Priority date	Apr 29, 2021
Publication date	Nov 19, 2024
Grant date	Nov 19, 2024

Abstract

An automatic torque control system and methods for automatically controlling a torque of a vehicle are disclosed. The method includes detecting when the vehicle engages a load. The method further includes automatically decreasing the torque when the vehicle engages the load and prior to one or more wheels of the vehicle slipping.

First claim

What is claimed is:

1. A method for automatically controlling a torque of a vehicle, comprising:
engaging an automatic torque control system, by a vehicle controller, when the vehicle engages a load, the vehicle controller including an auto wheel torque module that receives input signals from a plurality of sensors including a transmission system pressure sensor and a vehicle speed sensor, wherein the vehicle controller receives the input signals from the transmission system pressure sensor and determines a transmission pressure is greater than a transmission pressure threshold value;
determining a type of ground surface, wherein the vehicle controller stores a plurality of values relating to different types of ground surfaces; and
automatically decreasing the torque to a base torque setting for torque output from a transmission system when the vehicle controller detects when the vehicle engages the load and prior to one or more wheels of the vehicle slipping, wherein the vehicle controller generates the base torque setting based on the input signals from the plurality of sensors and the plurality of values, and
the base torque setting is set to a first torque output value based on a first determined type of ground surface and set to a second torque output value based on a second determined type of ground surface.

2. The method of claim 1 , further including detecting when the vehicle engages the load based on at least one of a decrease in a speed of the vehicle or an implement of the vehicle is in a pre-determined load engaging position.

3. The method of claim 1 ,
wherein the plurality of values relating to different types of ground surfaces include coefficient of friction values or coefficient of traction values between the one or more wheels and the determined type of ground surface.

4. The method of claim 1 , wherein the type of ground surface is determined based on the vehicle controller receiving the input signals from the plurality of sensors.

5. The method of claim 1 , wherein the base torque setting includes a constant torque value.

6. The method of claim 1 , wherein the base torque setting includes various values of torque as a function of values indicative of speed of the vehicle.

7. The method of claim 1 , further including:
setting the torque to a maximum torque setting prior to the vehicle engaging the load.

8. The method of claim 1 , further including:
automatically increasing the torque to a maximum torque setting as the load on an implement of the vehicle increases until the torque substantially reaches a stalled condition; and
automatically decreasing the torque until the stalled condition does not exist.

9. The method of claim 1 , further including automatically adjusting the base torque setting to a pre-slip torque setting.

10. The method of claim 1 , further including automatically increasing the torque to a maximum torque setting when the vehicle disengages from the load.

11. An automatic torque control system, comprising:
a vehicle having one or more wheels;
a transmission system for providing a torque to the one or more wheels;
a sensor system, the sensor system including a transmission system pressure sensor with a transmission pressure threshold; and
a controller configured to:
determine whether the one or more wheels are at a pre-slip condition that precedes the one or more wheels slipping, wherein the pre-slip condition is a condition where the vehicle pushes with a maximum torque without the one or more wheels slipping;
detect when the vehicle engages a load, wherein the controller detects the load by receiving signals from the transmission system pressure sensor that a transmission system pressure is greater than the transmission pressure threshold; and
automatically decrease the torque to a base torque setting, based on the signals from the transmission system pressure sensor, when the vehicle engages the load and prior to the one or more wheels slipping.

12. The system of claim 11 , wherein the controller is further configured to detect when the vehicle engages the load based on a speed of vehicle or a position of an implement of the vehicle.

13. The system of claim 11 , wherein the controller is further configured to:
automatically adjust the base torque setting to a pre-slip torque setting.

14. The system of claim 11 , wherein the controller determines a type of ground surface based on the vehicle controller receiving the signals from the sensor system.

15. The system of claim 11 , wherein the base torque setting includes various values of torque as a function of values indicative of a speed of the vehicle.

16. The system of claim 11 , wherein the base torque setting includes a constant torque value.

17. The system of claim 11 , wherein the controller is further configured to:
set the torque to a maximum torque setting prior to the vehicle engaging the load.

18. A method for automatically controlling a torque of a vehicle, comprising:
detecting an auto torque command is engaged when the vehicle is powered on for use, wherein the auto torque command is generated by an automatic torque control module;
setting, by the automatic torque control module, the torque to a maximum torque setting;
detecting, by a transmission pressure sensor, when the vehicle engages a load, wherein the automatic torque control module receives signals from the transmission pressure sensor and determines whether a transmission pressure is greater than a transmission pressure threshold value;
determining, by the automatic torque control module, a type of ground surface, wherein the automatic torque control module detects the type of ground surface present and automatically generates ground surface values and a pre-slip torque setting for one or more wheels, wherein the ground surface values are based on input signals the automatic torque control module receives from a plurality of sensors and the pre-slip torque setting is a maximum torque value that can be output without the one or more wheels slipping;
automatically decreasing the torque to a base torque setting when the vehicle engages the load and prior to the one or more wheels slipping, wherein the base torque setting is based on the determined type of ground surface; and
automatically increasing the torque to the maximum torque setting when the vehicle is not engaged with the load.

19. The method of claim 18 , the method further comprising a step of:
determining whether the torque of the base torque setting is substantially equal to the pre-slip torque setting, wherein, if the torque of the base torque setting is less than the pre-slip torque setting, the torque, by the automatic torque control module, is increased to the torque of the pre-slip torque setting.

20. The method of claim 19 , wherein, if the torque of the base torque setting is substantially equal to the pre-slip torque setting, the automatic control module maintains the torque of the base torque setting.

Assignees

• Caterpillar Inc

Inventors

• Maiyur Sudarshan A
• Pillis Jeffrey M

Classifications

• E02F9/2253

  Controlling the travelling speed of vehicles, e.g. adjusting travelling speed according to implement loads, control of hydrostatic transmission · CPC title

• B60W2720/30

  Wheel torque · CPC title

• B60W2520/26

  Wheel slip · CPC title

• B60W2300/17

  Construction vehicles, e.g. graders, excavators · CPC title

• B60W40/06

  Road conditions · CPC title