Pallet transport system, pallet transport method, and pallet transport program

Patent metadata

Field	Value
Publication number	US-12145807-B2
Application number	US-201917420042-A
Country	US
Kind code	B2
Filing date	Aug 7, 2019
Priority date	Jan 11, 2019
Publication date	Nov 19, 2024
Grant date	Nov 19, 2024

Abstract

A technique for detecting the completion of work of attaching a workpiece to a pallet is provided. A pallet transport system includes: a transport device for transporting a pallet to which a workpiece can be attached; a pallet housing unit for housing the pallet, a workstation in which a worker is to conduct work of attaching the workpiece to the pallet transported from the pallet housing unit; a machine tool for machining the workpiece attached to the pallet in the workstation; and a control device for controlling the transport device. The control device acquires an indicator indicating progress of the attachment work in the workstation, determines whether or not the attachment work has been completed based on the indicator, and when it is determined that the attachment work has been completed, transports the pallet located in the workstation to the pallet housing unit or the machine tool.

First claim

The invention claimed is:

1. A pallet transport system comprising:
a transport device for transporting a pallet to which a workpiece can be attached;
a pallet housing unit for housing the pallet, the pallet housing unit being one of destinations to which the pallet is to be transported by the transport device;
a workstation in which a worker is to conduct work of attaching the workpiece to the pallet transported from the pallet housing unit, the workstation being one of destinations to which the pallet is to be transported by the transport device, the work station including a button for accepting an operation indicating completion of the attachment work by the worker;
a machine tool for machining the workpiece attached to the pallet in the workstation, the machine tool being one of destinations to which the pallet is to be transported by the transport device; and
a control device for controlling the transport device,
wherein the control device is configured to:
acquire an indicator indicating progress of the attachment work in the workstation,
determine, regardless of whether or not the operation indicating completion has been accepted, whether or not the attachment work has been completed based on the indicator, and
transport the pallet located in the workstation to the pallet housing unit or the machine tool when it is determined that the attachment work has been completed.

2. The pallet transport system according to claim 1 , further comprising a camera arranged to take an image of at least one of the pallet located in the workstation, and the worker conducting the attachment work in the workstation, wherein
the control device
acquires the image obtained from the camera as the indicator, and
determines whether or not the attachment work has been completed based on the image.

3. The pallet transport system according to claim 1 , wherein
the workstation includes a clamp sensor for sensing a physical quantity indicating strength of fixation of the workpiece to a jig attached to the pallet, and
the control device
acquires the physical quantity sensed by the clamp sensor as the indicator, and
determines that the attachment work has been completed in response to magnitude of the physical quantity exceeding a prescribed value.

4. A pallet transport system comprising:
a transport device for transporting a pallet to which a workpiece can be attached;
a pallet housing unit for housing the pallet, the pallet housing unit being one of destinations to which the pallet is to be transported by the transport device;
a workstation in which a worker is to conduct work of attaching the workpiece to the pallet transported from the pallet housing unit, the workstation being one of destinations to which the pallet is to be transported by the transport device, the workstation further includes a door that can be opened and closed for separating a place to which the pallet is transported in the workstation from a work area in which the attachment work is conducted, and an open/close sensor for sensing an open/closed state of the door;
a machine tool for machining the workpiece attached to the pallet in the workstation, the machine tool being one of destinations to which the pallet is to be transported by the transport device; and
a control device for controlling the transport device,
wherein the control device is configured to:
acquire an indicator indicating progress of the attachment work in the workstation,
determine whether or not the attachment work has been completed based on the indicator, and when it is determined that the attachment work has been completed, transports the pallet located in the workstation to the pallet housing unit or the machine tool,
acquire the open/closed state sensed by the open/close sensor as the indicator, and
determine that the attachment work has been completed in response to the open/close sensor sensing the closed state of the door.

5. A pallet transport system comprising:
a transport device for transporting a pallet to which a workpiece can be attached;
a pallet housing unit for housing the pallet, the pallet housing unit being one of destinations to which the pallet is to be transported by the transport device;
a workstation in which a worker is to conduct work of attaching the workpiece to the pallet transported from the pallet housing unit, the workstation being one of destinations to which the pallet is to be transported by the transport device;
a machine tool for machining the workpiece attached to the pallet in the workstation, the machine tool being one of destinations to which the pallet is to be transported by the transport device; and
a control device for controlling the transport device, wherein
the control device
acquires an indicator indicating progress of the attachment work in the workstation,
determines whether or not the attachment work has been completed based on the indicator, and
when it is determined that the attachment work has been completed, transports the pallet located in the workstation to the pallet housing unit or the machine tool,
the workstation further includes an area sensor,
the area sensor including a light projecting unit, and a light receiving unit for receiving light emitted from the light projecting unit and outputting intensity of the light, and
the light projecting unit being arranged such that the light emitted from the light projecting unit passes between a place to which the pallet is transported in the workstation and a work area in which the attachment work is conducted, and
the control device
acquires the intensity of the light output by the light receiving unit as the indicator, and
determines that the attachment work has been completed in response to a time during which the intensity of the light is higher than a prescribed value exceeding a prescribed time.

6. A pallet transport method in a pallet transport system,
the pallet transport system comprising:
a transport device for transporting a pallet to which a workpiece can be attached;
a pallet housing unit for housing the pallet, the pallet housing unit being one of destinations to which the pallet is to be transported by the transport device;
a workstation in which a worker is to conduct work of attaching the workpiece to the pallet transported from the pallet housing unit, the workstation being one of destinations to which the pallet is to be transported by the transport device; and
a machine tool for machining the workpiece attached to the pallet in the workstation, the machine tool being one of destinations to which the pallet is to be transported by the transport device,
the work station including a button for accepting an operation indicating completion of the attachment work by the worker, and
the pallet transport method comprising:
acquiring an indicator indicating progress of the attachment work;
determining, regardless of whether or not the operation indicating completion has been accepted, whether or not the attachment work has been completed based on the indicator; and
when it is determined that the attachment work has been completed, transporting the pallet located in the workstation to the pallet housing unit or the machine tool.

7. A computer-readable storage medium storing a pallet transport program for execution in a pallet transport system,
the pallet transport system comprising:
a transport device for transporting a pallet to which a workpiece can be attached;
a pallet housing unit for housing the pallet, the pallet housing unit being one of destinations to which the pallet is to be transported by the transport device;
a workstation in which a worker is to conduct work of attaching the workpiece to the pallet transported from the pallet housing unit, the workstatio

Assignees

• Dmg Mori Co Ltd

Inventors

• Nakamura Takayuki
• Yoshioka Hideaki
• Sun Xinwei
• Nagata Junya

Classifications

• G05B2219/33099

  Computer numerical control [CNC]; Software control [SWC] · CPC title

• G05B19/4097

  characterised by using design data to control NC machines, e.g. CAD/CAM (G05B19/4093 takes precedence) · CPC title

• B65G2203/047

  Switches · CPC title

• B65G2203/044

  Optical · CPC title

• B65G2203/042

  Sensors · CPC title