Flutter resistant caster

Patent metadata

Field	Value
Publication number	US-12145403-B2
Application number	US-202318330830-A
Country	US
Kind code	B2
Filing date	Jun 7, 2023
Priority date	Dec 3, 2020
Publication date	Nov 19, 2024
Grant date	Nov 19, 2024

Abstract

A vehicle may include a flutter resistant caster. The vehicle may include a frame, a drive wheel coupled to the frame, a caster housing coupled to the frame, a caster, a locking element, a first bearing, and a biasing element. The caster housing may include an opening. The caster may include a caster wheel and a caster stem extending through the opening in the caster housing. The caster stem may be configured to rotate relative to the caster housing. The locking element may be coupled to the caster stem. The first bearing may be coupled to the caster stem. The biasing element may be coupled to the caster stem. The biasing element may be configured to exert a force on the first bearing.

First claim

I claim:

1. A caster wheel assembly for reducing caster flutter comprising:
a caster housing having a chamber defined by a radial sidewall;
a caster stem disposed within the chamber and rotatable relative to the radial sidewall;
a bearing radially disposed about the caster stem; and
a biasing element disposed in the chamber between the caster stem and the radial sidewall, the biasing element configured to exert an axial force that is axially aligned with the caster stem on the bearing to increase friction in the bearing.

2. The caster wheel assembly of claim 1 , wherein the caster housing includes a radial shelf disposed about the caster stem and wherein the caster wheel assembly further comprises a bushing disposed between the radial shelf and the caster stem.

3. The caster wheel assembly of claim 2 , wherein the bearing is disposed between the biasing element and the radial shelf.

4. The caster wheel assembly of claim 2 , wherein the caster housing includes a chamber shaft defined by the radial shelf and wherein the bushing comprises a bushing flange extending radially outwardly from the chamber shaft and wherein the bushing flange is disposed between the biasing element and the radial shelf.

5. The caster wheel assembly of claim 4 , wherein the bushing is rotationally fixed to the radial sidewall and is configured and dimensioned to reduce caster stem wobble as the caster stem rotates withing the chamber shaft.

6. The caster wheel assembly of claim 4 , wherein the caster stem includes a stem body and a stem flange that radially extends from the stem body beyond an outer diameter of the chamber shaft.

7. The caster wheel assembly of claim 2 , wherein the caster stem includes a stem body and a stem flange that radially extends from the stem body and wherein the caster wheel assembly further comprises a tapered bearing disposed between the radial shelf and the stem flange.

8. The caster wheel assembly of claim 2 , wherein the caster stem includes a stem body and a stem flange that radially extends from the stem body and wherein the caster wheel assembly further comprises a rolling bearing disposed between the radial shelf and the stem flange.

9. The caster wheel assembly of claim 1 , further comprising:
a locking element threadedly coupled to the caster stem; and
a collar disposed along the caster stem to cooperate with the locking element to restrict rotation of the locking element relative to the caster stem in a locked configuration.

10. The caster wheel assembly of claim 9 , wherein the collar is configured to resist deformation from a torque force of about 60 ft-lbs applied to the locking element.

11. The caster wheel assembly of claim 9 , wherein the caster wheel assembly is configured to achieve the locked configuration when a torque force of up to 60 ft-lbs is applied to the locking element.

12. The caster wheel assembly of claim 9 , wherein the collar is configured to resist deformation from a torque force of about 10 ft-lbs to about 60 ft-lbs applied to the locking element.

13. The caster wheel assembly of claim 9 , wherein the caster stem includes an intermediate ledge and the collar is configured to engage the intermediate ledge and the locking element in the locked configuration.

14. The caster wheel assembly of claim 9 , wherein the caster stem includes a neck portion and a body portion, wherein the neck portion has a smaller outer diameter than the body portion and wherein the collar is configured to engage the neck portion such that an outer surface of the collar is substantially aligned with an outer surface of the body portion.

15. The caster wheel assembly of claim 9 , wherein the collar defines a minimum distance between the locking element and a ledge of the caster stem.

16. The caster wheel assembly of claim 9 , wherein a ledge of the caster stem is the collar.

17. The caster wheel assembly of claim 9 , wherein in the locked configuration, the locking element prevents movement of the caster stem along a longitudinal axis of the caster stem while the caster stem is rotatable about a longitudinal axis.

18. The caster wheel assembly of claim 9 , wherein the locking element is rotationally fixed relative to the caster stem in the locked configuration.

19. The caster wheel assembly of claim 9 , wherein a rotation force of about 1 ft-lb to about 10 ft-lbs is required to rotate the caster stem relative to the radial sidewall in the locked configuration.

20. The caster wheel assembly of claim 1 , wherein the biasing element is configured to exert a spring force of about 100 lb/in to about 500 lb/in.

21. The caster wheel assembly of claim 1 , wherein the bearing includes a roller having a rotational axis that is substantially perpendicular to an axis about which the caster stem is configured to rotate.

22. The caster wheel assembly of claim 1 , wherein the bearing includes a roller having a rotational axis that is angled relative to an axis about which the caster stem is configured to rotate.

23. The caster wheel assembly of claim 1 , wherein the bearing is a ball bearing.

24. The caster wheel assembly of claim 1 , wherein the bearing is a roller bearing.

25. The caster wheel assembly of claim 1 , wherein the increased friction in the bearing promotes resistance to rotation of the caster stem relative to the caster housing.

26. The caster wheel assembly of claim 1 , wherein the biasing element does not exert a force on the radial sidewall.

Assignees

• Pride Mobility Products Corp

Inventors

• Mulhern James

Classifications

• A61G5/04

  motor-driven (A61G5/06 takes precedence; motor-operated rests A61G5/12; for vehicles with handlebars, equipped with three or more wheels B62K5/003, B62K5/023) · CPC title

• F16C19/383

  with tapered rollers, i.e. rollers having essentially the shape of a truncated cone · CPC title

• F16C35/063

  Fixing them on the shaft (with interposition of an element F16C35/07) · CPC title

• F16C41/001

  Integrated brakes or clutches for stopping or coupling the relatively movable parts · CPC title

• F16C2316/10

  in medical appliances, e.g. in diagnosis, dentistry, instruments, prostheses, medical imaging appliances · CPC title