Porous co-polymeric gel compositions, porous carbon compositions, and methods for synthesis thereof

Patent metadata

Field	Value
Publication number	US-12145127-B2
Application number	US-202117493306-A
Country	US
Kind code	B2
Filing date	Oct 4, 2021
Priority date	Mar 23, 2017
Publication date	Nov 19, 2024
Grant date	Nov 19, 2024

Abstract

The present invention discloses novel porous polymeric compositions comprising random copolymers of amides, imides, ureas, and carbamic-anhydrides, useful for the synthesis of monolithic bimodal microporous/macroporous carbon aerogels. It also discloses methods for producing said microporous/macroporous carbon aerogels by the reaction of a polyisocyanate compound and a polycarboxylic acid compound, followed by pyrolytic carbonization, and by reactive etching with CO 2 at elevated temperatures. Also disclosed are methods for using the microporous/macroporous carbon aerogels in the selective capture and sequestration of carbon dioxide.

First claim

What is claimed is:

1. A porous co-polymeric composition comprising:
gels and/or aerogels having a formula:

wherein G1 is a moiety selected from C1-C10 straight chain alkyl or branched alkyl or cycloalkyl, alkylaryl, aryl, heteroalkyl, heterocyclylalkyl, or heteroaryl, each of which is optionally substituted;
G2 is a moiety selected from alkyl, cycloalkyl, heteroalkyl, heterocylcoalkyl, alkylaryl, cycloalkylaryl, alkylheteroaryl, cycloalkylheteroaryl, an arene ring system, or a heteroarene ring system, each of which is optionally substituted;
L5, L6, and L7 each represent one or more linkages selected from the group consisting of an amide moiety, an imide moiety, a urea moiety, and combinations thereof, present in any random order, wherein formula (Ib) includes at least one of the amide moiety, at least one of the imide moiety, and at least one of the urea moiety;
s, t, and u are integers independently ranging from 1 to 10; and,
p is an integer ranging from 1 to about 500.

2. The composition of claim 1 , wherein the composition has the formula (VII):

wherein R1, R2, R3, and R4 are independently one or more substituents selected from H, alkyl, cycloalkyl, alkoxy, alkylthio, aryl, aryloxy, arylthio, each of which is optionally substituted, and halogen, nitro, or cyano;
wherein W7, W8, W9, W10, W11, and W12 represent the one or more linkages; and,
wherein n is an integer ranging from 2 to about 500.

3. The composition of claim 2 , wherein R1, R2, R3, and R4 are H.

4. A porous carbon composition that comprises monolithic carbon gels and/or aerogels, said composition obtained by a process comprising the step of pyrolizing a sample of the copolymeric composition of claim 1 under an inert atmosphere at about 700° C. to about 11000 C., for a length of time until a constant weight is achieved; wherein the resultant porous carbon composition obtained from the pyrolysis step possesses a nanostructured form in which at least 70% of the surface area measured by an N 2 sorption porosimetry method at 77 K is assigned to micropores; wherein the inert atmosphere is selected from Ar, N 2 , or He.

5. The porous composition of claim 4 , wherein the pyrolysis step is carried out at about 800° C. for a period of about 5 hours.

6. A method for separation of CO 2 gas from a mixture of gasses, said method comprising the step of passing the mixture of gasses through the carbon composition of claim 4 .

7. The method of claim 6 , wherein the mixture of gasses comprises CH 4 , H 2 , and/or N 2 , in addition to CO 2 .

8. A porous carbon composition that comprises monolithic open-pore carbon gels and/or aerogels, said composition obtained by a process comprising the step of reactive etching of a sample of the composition of claim 4 via pyrolysis under an atmosphere of an etching gas at a temperature ranging from about 900° C. to about 1100° C., for a period ranging from about 2 hours to about 4 hours; wherein the resultant porous carbon composition possesses a nanostructured form in which at least 60% of the surface area measured by an Na sorption porosimetry method at 77 K is assigned to micropores.

9. The porous carbon composition of claim 8 , wherein the etching gas is selected from CO 2 , O 2 , air, or H 2 O.

10. The porous carbon composition of claim 8 , wherein the etching gas is CO 2 .

11. The porous composition of claim 8 , wherein the pyrolysis step is carried out at 1000° C. for a period of about 3 hours.

12. A method for separation of CO.sub.2 gas from a mixture of gasses, said method comprising the step of passing the mixture of gasses through the carbon composition of claim 8 .

13. The method of claim 12 , wherein the mixture of gasses comprises CH 4 , H 2 , and/or N 2 , in addition to CO 2 .

14. A method for pre-combustion purification of fuel gas, said method comprising the step of passing the fuel gas through the carbon composition of claim 8 .

15. The method of claim 14 , wherein the fuel gas includes H 2 in addition to CO 2 .

16. A method for pre-combustion purification of fuel gas, said method comprising the step of passing the fuel gas through the carbon composition of claim 4 .

17. The method of claim 16 , wherein the fuel gas includes H 2 in addition to CO 2 .

Assignees

• Aspen Aerogels Inc

Inventors

• Leventis Nicholas
• Sotiriou-Leventis Chariklia
• Saeed Malik Adnan

Classifications

• C08G2110/0091

  Aerogels; Xerogels · CPC title

• Y02C20/40

  of CO2 · CPC title

• C08G18/346

  having four carboxylic acid groups · CPC title

• B01J13/0065

  containing an organic phase · CPC title

• B01D53/02

  by adsorption, e.g. preparative gas chromatography {(solid sorbent compositions B01J20/00, preparation of inorganic compounds or elements C01)} · CPC title