Energy-supply system for supplying energy to an electrical load from a battery

Patent metadata

Field	Value
Publication number	US-12143039-B2
Application number	US-202117327548-A
Country	US
Kind code	B2
Filing date	May 21, 2021
Priority date	May 22, 2020
Publication date	Nov 12, 2024
Grant date	Nov 12, 2024

Abstract

A motorized window treatment may be configured to adjust a position of a covering material to control the amount of daylight entering a space. The motorized window treatment may include a DC power source for charging an energy storage element, such as a supercapacitor and/or rechargeable battery. The energy storage element may be configured to provide power for the operation of a motor used to adjust the position of the covering material. The energy storage element may discharge when providing power to the motor and may charge such that the current it draws from a battery is at a desired average current level that extends the lifetime of the battery.

First claim

What is claimed is:

1. A motorized window treatment comprising:
a compartment configured to receive one or more batteries, wherein the one or more batteries are configured to produce a battery voltage and defined by an open-circuit voltage; and
a motor drive unit comprising:
a motor configured to control movement of a covering material of the motorized window treatment;
an energy storage element configured to store a storage voltage;
a power converter circuit configured to conduct a battery current from the one or more batteries to charge the energy storage element to produce the storage voltage across the energy storage element;
a motor drive circuit configured to draw a motor current from the energy storage element to control power delivered to the motor to control movement of the covering material; and
a control circuit configured to adjust a duty cycle for controlling the power converter circuit to control the battery current such that a voltage drop of the battery voltage does not exceed a set percentage of the open-circuit voltage when power is being delivered to the motor to control movement of the covering material.

2. The motorized window treatment of claim 1 , wherein the set percentage is 5%.

3. The motorized window treatment of claim 1 , wherein the set percentage is 3%.

4. The motorized window treatment of claim 1 , wherein the energy storage element comprises one or more lithium batteries.

5. The motorized window treatment of claim 1 , wherein the energy storage element comprises one or more supercapacitors.

6. The motorized window treatment of claim 1 , wherein the one or more batteries comprise alkaline batteries, and wherein the energy storage element comprises one or more lithium batteries.

7. The motorized window treatment of claim 1 , wherein the compartment is configured to allow the one or more batteries to be removable and replaceable.

8. The motorized window treatment of claim 1 , wherein the one or more batteries are characterized by a voltage drop of the battery voltage of at least 0.2 V in response to a draw of 0.5 W, and wherein the energy storage element is characterized by a voltage drop of the storage voltage of no more than 0.04 V in response to a draw of 0.5 W.

9. The motorized window treatment of claim 1 , wherein the one or more batteries are characterized by a voltage drop of the battery voltage in response to a draw of 0.5 W that is at least 10 times larger than a voltage drop of the storage voltage of the energy storage element in response to a draw of 0.5 W.

10. The motorized window treatment of claim 1 , further comprising:
a covering material configured to be raised and lowered to control an amount of daylight entering a space.

11. The motorized window treatment of claim 1 , wherein the control circuit is configured to adjust the duty cycle for controlling the power converter circuit by adjusting an on-time and an operating period for a semiconductor switch of the power converter circuit.

12. The motorized window treatment of claim 1 , further comprising a spring assist assembly that is configured to reduce the torque required from the motor drive unit to control movement of the covering material.

13. The motorized window treatment of claim 12 , wherein the spring assist assembly is configured such that the motor drive unit can operate at a substantially constant torque as the covering material is raised and lowered.

14. The motorized window treatment of claim 1 , wherein the control circuit is configured to cause the motor drive circuit to draw the battery current from the energy storage element when the battery voltage is at or above a voltage level that is required to power the motor to control movement of the covering material, wherein the one or more batteries are unable to provide the battery current that is required to power the motor to control movement of the covering material from a fully-closed and fully-open position when the one or more batteries have less than 30% of their maximum energy density.

15. The motorized window treatment of claim 14 , wherein, when the one or more batteries have less than 30% of their maximum energy density, the battery voltage is below the voltage level required to provide the battery current at the voltage level that is required to power the motor to control movement of the covering material.

16. The motorized window treatment of claim 1 , wherein the control circuit is configured to control the power converter such that the battery current conducted by the power converter from the one or more batteries to charge the energy storage element does not exceed a threshold current.

17. The motorized window treatment of claim 16 , wherein the threshold current is characterized by the one or more batteries maintaining a discharging rate (C-rate) less than 0.01 C.

18. The motorized window treatment of claim 1 , wherein the control circuit configured to operate in a first mode where the motor drive circuit draws the battery current from the one or more batteries to control the power delivered to the motor to control movement of the covering material, and operate in a second mode where the motor drive circuit draws the motor current from the energy storage element to control the power delivered to the motor to control movement of the covering material.

19. The motorized window treatment of claim 18 , wherein the control circuit is configured to operate in the first mode when a magnitude of the battery voltage of the one or more batteries is above a threshold voltage, and operate in the second mode when the magnitude of the battery voltage of the one or more batteries is below the threshold voltage.

20. The motorized window treatment of claim 18 , wherein the control circuit is configured to operate in the first mode of operation when a first magnitude of the motor current required by the motor to control movement of the covering material is below a threshold current, and operate in the second mode of operation when a second magnitude of the motor current required by the motor to control movement of the covering material is above the threshold current.

21. The motorized window treatment of claim 1 , wherein, to adjust the duty cycle for controlling the power converter circuit, the control circuit is configured to:
determine an on-time and an operating period for controlling a semiconductor switch of the power converter circuit to control a magnitude of the battery current conducted by the power converter from the one or more batteries to a desired average current; and
control the semiconductor switch of the power converter circuit in accordance with the on-time and the operating period.

22. The motorized window treatment of claim 21 , wherein the desired average current is set such that the open-circuit voltage reduces by no more than 10% when power is delivered to the motor to control movement of the covering material.

23. The motorized window treatment of claim 21 , wherein the power converter circuit comprises a transformer having a primary winding coupled in series with the semiconductor switch, wherein the primary winding is configured to conduct a primary current through the semiconductor switch when the semiconductor switch is conductive.

24. The motorized window treatment of claim 1 , wherein the control circuit is configured to generate an enable signal based on a magnitude of the storage voltage, the control circuit configured to enable or disable the power

Assignees

• Lutron Tech Co Llc

Inventors

• Adams Jason O
• Blair Edward J
• Dejonge Stuart W
• Friman Olli T

Classifications

• H02J7/855 Primary

  with circuits adapted for supplying loads from the battery · CPC title

• H02J7/90

  Regulation of charging or discharging current or voltage · CPC title

• E06B9/72

  comprising an electric motor positioned inside the roller · CPC title

• H02J7/345

  using capacitors as storage or buffering devices · CPC title

• H02J7/342

  The other DC source being a battery actively interacting with the first one, i.e. battery to battery charging (with circuits for polarity protection H02J7/68) · CPC title