Method for ventilating an oven

Patent metadata

Field	Value
Publication number	US-12140376-B2
Application number	US-202118012901-A
Country	US
Kind code	B2
Filing date	Jul 19, 2021
Priority date	Jul 20, 2020
Publication date	Nov 12, 2024
Grant date	Nov 12, 2024

Abstract

A method for ventilating an oven configured to cure a binder bonding mineral fibers placed on a conveyor, the oven including, in series on the path of the conveyor, an inlet, a plurality of heating chambers and an outlet, the method including a procedure in which a predictive model for estimating an amount of pollutants is used.

First claim

The invention claimed is:

1. A method for ventilating an oven configured to form a mat of mineral fibers by firing a binder bonding a mineral material placed on a conveyor, the oven comprising, in series on a path of the conveyor, an inlet, a plurality of heating chambers and an outlet, the ventilation method comprising at least the implementation, by a control unit of the oven, of a plurality of successive steps that comprise:
a first step of determining by computing, chamber by chamber or set of chambers by set of chambers, an amount of pollutants present in at least two chambers or two sets of chambers of the oven, said first step implementing a comparison of features of a current operation of the oven with a predictive model defined upstream and implemented in the control unit of the oven,
a second step of determining by computing a minimum ventilation flow rate for a discharge of the amount of pollutants in each of the two chambers or of the two sets of chambers, and
a third step of generating an independent control instruction intended for each of the chambers, or of each of the sets of chambers, for specific ventilation of each chamber or of each set of chambers as a function of the minimum ventilation flow rate calculated previously specifically for each of the chambers or set of chambers.

2. The method for ventilating an oven according to claim 1 , comprising at least one step of constructing the predictive model implemented in the control unit.

3. The method for ventilating an oven according to claim 2 , wherein, during the step of constructing the predictive model, at least one loss of mass of the mineral material is determined as a function of a firing temperature.

4. The method for ventilating an oven according to claim 3 , wherein, during the step of constructing the predictive model, at least the loss of mass of the mineral material is used to determine the amount of pollutants released during the firing of the mineral material.

5. The method for ventilating an oven according to claim 1 , wherein during a preliminary step prior to the first step, an effective temperature in each of the chambers or sets of chambers is measured.

6. The method for ventilating an oven according to claim 1 , wherein prior to the third step, a maximum ventilation flow rate threshold value is determined in each of the chambers or set of chambers of the oven.

7. The method for ventilating an oven according to claim 6 , wherein during the third step, when the minimum ventilation flow rate is greater than the maximum ventilation flow rate threshold value of said chamber or of said set of chambers, operation of the oven is stopped and at least one additional ventilation is activated in the chamber or set of chambers.

8. The method for ventilating an oven according to claim 1 , wherein during an intermediate step, prior to the third step, an effective ventilation flow rate is measured in each of the chambers or sets of chambers, and the effective ventilation flow rate of each of the chambers or sets of chambers is compared with the minimum ventilation flow rate determined during the second step for the discharge of the pollutants from said chambers or sets of chambers.

9. The method for ventilating an oven according to claim 8 , wherein prior to the third step, a maximum ventilation flow rate threshold value is determined in each of the chambers or set of chambers of the oven, and wherein during the third step, when the effective ventilation flow rate measured in one of the chambers or one of the sets of chambers is less than the minimum ventilation flow rate for the discharge of the pollutants in said chamber and that said minimum ventilation flow rate is less than the maximum ventilation flow rate threshold value of said chamber or of said set of chambers, an extraction power of at least one extraction chimney that is shared by the whole of the oven and/or of a suction module specific to said chamber or to said set of chambers is increased.

10. The method for ventilating an oven according to claim 1 , further comprising, prior to the second step, an additional step during which an amount of fluid likely to pass from one chamber to another chamber, or from one set of chambers to another set of chambers, is computed during operation of the oven, the amount of fluid being taken into account in order to determine the amount of pollutants present in a chamber or a set of chambers during the first step.

11. The method for ventilating an oven according to claim 1 , wherein the plurality of successive steps of the method are carried out during operation of the oven.

12. An oven configured to form a mat of mineral fibers by firing a binder bonding a mineral material placed on a conveyor, the oven comprising, in series on the path of the conveyor, an inlet, a plurality of heating chambers and an outlet, the oven comprising at least one control unit configured to control operation of each of the chambers.

13. The oven according to claim 12 , wherein each of the chambers of the plurality of chambers comprises at least one additional ventilation unit, the additional ventilation unit being controlled by the control unit according to the method for ventilating the oven.

Assignees

• Saint Gobain Isover

Inventors

• Caldichoury Kattalin

Classifications

• F27D2019/0003

  Monitoring the temperature or a characteristic of the charge and using it as a controlling value · CPC title

• F27D19/00

  Arrangements of controlling devices · CPC title

• F27B9/028

  Multi-chamber type furnaces, (F27B9/029 takes precedence) · CPC title

• D04H1/732

  by fluid current, e.g. air-lay · CPC title

• D04H1/58

  by applying, incorporating or activating chemical or thermoplastic bonding agents, e.g. adhesives (in combination with needling D04H1/488) · CPC title