Custom decorative articles and system, apparatus, and method for providing the same

Patent metadata

Field	Value
Publication number	US-12135205-B2
Application number	US-202418417662-A
Country	US
Kind code	B2
Filing date	Jan 19, 2024
Priority date	Jun 6, 2022
Publication date	Nov 5, 2024
Grant date	Nov 5, 2024

Abstract

A method for determining an edge profile of a custom decorative article to be installed in an installation area is disclosed, the installation area having a perimeter having a plurality of corners. A computing device receives data indicative of a plurality of coordinates corresponding to the plurality of corners of the perimeter of the installation area. Based on at least first, second, and third coordinates respectively corresponding to first, second, and third corners of the plurality of corners of the perimeter of the installation area, the computing device determines dimensional and/or geometric characteristics of a pair of opposed portions of the edge profile that, in an installed position, are configured to meet to form a corner of the custom decorative article when installed at the second corner of the perimeter of the installation area.

First claim

What is claimed is:

1. A method for determining an edge profile of a custom decorative article to be installed in an installation area, wherein the installation area has a perimeter having a plurality of corners, the method comprising:
receiving, by a computing device, data indicative of a plurality of coordinates corresponding to the plurality of corners of the perimeter of the installation area, the plurality of coordinates comprising at least first, second, and third coordinates respectively corresponding to first, second, and third corners of the plurality of corners of the perimeter of the installation area, wherein the second corner is positioned between the first and third coordinates along the perimeter of the installation area; and
determining, by the computing device, based on at least the first, second and third coordinates, dimensional and/or geometric characteristics of a pair of opposed portions of the edge profile that, in an installed position in the installation area, are configured to meet to form a corner of the custom decorative article when installed at the second corner of the perimeter of the installation area,
wherein each opposed portion of the pair of opposed portions of the edge profile comprises an arcuate sub-portion and a straight sub-portion,
wherein the pair of opposed portions of the edge profile cooperate to define a relief cut that extends from the arcuate sub-portions of the opposed portions of the pair of opposed portions of the edge profile opposite the straight sub-portions.

2. The method of claim 1 , wherein the arcuate sub-portion corresponds to a trace of a portion of a sine curve.

3. The method of claim 2 , wherein the arcuate sub-portion corresponds to a trace of a Bezier curve.

4. The method of claim 1 , further comprising accounting for a material thickness to determine a profile of the arcuate sub-portion of each opposed portion of the pair of opposed portions of the edge profile.

5. The method of claim 1 , wherein the custom decorative article is a polymer sheet product.

6. A method for determining an edge profile of a custom decorative article to be installed in an installation area, wherein the installation area has a perimeter having a plurality of corners, the method comprising:
receiving, by a computing device, data indicative of a plurality of coordinates corresponding to the plurality of corners of the perimeter of the installation area, the plurality of coordinates comprising at least first, second, and third coordinates respectively corresponding to first, second, and third corners of the plurality of corners of the perimeter of the installation area, wherein the second corner is positioned between the first and third coordinates along the perimeter of the installation area; and
determining, by the computing device, based on at least the first, second and third coordinates, dimensional and/or geometric characteristics of a pair of opposed portions of the edge profile that, in an installed position in the installation area, are configured to meet to form a corner of the custom decorative article when installed at the second corner of the perimeter of the installation area,
wherein determining dimensional and/or geometric characteristics of the pair of opposed portions of the edge profile comprises:
determining a first vector parallel to a line between the first and second coordinates;
determining a second vector parallel to a line between the second and third coordinates; and
determining an angle between the first and second vectors,
wherein determining the dimensional and/or geometric characteristics of the pair of opposed portions of the edge profile comprises the dimensional and/or geometric characteristics of opposed portions of the edge profile based on the angle between the first and second vectors.

7. The method of claim 6 , wherein the angle is an obtuse angle.

8. The method of claim 7 , wherein the angle is greater than 180 degrees, wherein when the angle is greater than 180 degrees, the pair of opposed portions of the edge profile that are configured to meet to form a corner of the custom decorative article comprise a first opposed portion and a second opposed portion that are respectively provided on a first segment and a boot segment that cooperate to form the corner.

9. The method of claim 6 , wherein the angle is an acute angle.

10. The method of claim 6 , wherein the pair of opposed portions of the edge profile each comprise an arcuate sub-portion and a straight sub-portion, the method further comprising scaling a trace of a Bezier curve that approximates a portion of a sine curve to define the arcuate sub-portions of the pair of opposed portions of the edge profile.

11. The method of claim 6 , wherein the angle is 90 degrees.

12. A method for determining an edge profile of a custom decorative article to be installed in an installation area, wherein the installation area has a perimeter having a plurality of corners, the method comprising:
receiving, by a computing device, data indicative of a plurality of coordinates corresponding to the plurality of corners of the perimeter of the installation area;
determining, by the computing device, based on at least the plurality of coordinates corresponding to the plurality of corners of the perimeter of the installation area, dimensional and/or geometric characteristics of respective pairs of opposed portions of the edge profile that, in an installed position in the installation area, are configured to meet to form respective corners of the custom decorative article when installed at each other corner of the perimeter of the installation area;
determining portions of the edge profile that, in an installed configuration of the custom decorative article, correspond to linear segments that extend between ends of adjacent pairs of opposed portions of the edge profile of sequential corners of the custom decorative article,
wherein the pair of opposed portions of the edge profile of each corner of the custom decorative article and the linear segments cooperate to define an entirety of the edge profile of the custom decorative article, the method further comprising:
determining, based on the plurality of coordinates corresponding to corners of the perimeter of the installation area, that a standard dimension of a source decorative article cannot provide sufficient material to form the entirety of the edge profile of the custom decorative article; and
responsive to determining that the standard dimension of the source decorative article cannot provide sufficient material to form the entirety of the edge profile of the custom decorative article, distributing the edge profile of the custom decorative article between at least a first custom decorative article segment from a first source decorative article and a second custom decorative article segment from a second source decorative article,
wherein the first and second custom decorative article segments meet at a linear intersection and define respective portions of the edge profile of the custom decorative article.

13. The method of claim 12 , wherein the linear intersection terminates at an adjoining end of opposed portions of the edge profile that are configured to meet to form a corner of the custom decorative article.

14. A method for determining an edge profile of a custom decorative article to be installed in an installation area, wherein the installation area has a perimeter having a plurality of corners, the method comprising:
receiving, by a computing device, data indicative of a plurality of coordinates corresponding to the plurality of corners of the perimeter of th

Assignees

• Shaw Ind Group Inc

Inventors

• Altarkawi Jacob Daniel
• Odum Thomas
• Marianetti Katelyn
• Hohol Anthony Patrick Raymond

Classifications

• E04F2019/0422

  of organic plastics with or without reinforcements or filling materials · CPC title

• E04F19/045

  Hygienic or watertight plinths · CPC title

• G05B2219/45041

  Laser cutting · CPC title

• G05B2219/33099

  Computer numerical control [CNC]; Software control [SWC] · CPC title

• G05B19/4097

  characterised by using design data to control NC machines, e.g. CAD/CAM (G05B19/4093 takes precedence) · CPC title