Scroll compressor and method for operating the scroll compressor

Patent metadata

Field	Value
Publication number	US-12135028-B2
Application number	US-202218555926-A
Country	US
Kind code	B2
Filing date	Apr 13, 2022
Priority date	Apr 19, 2021
Publication date	Nov 5, 2024
Grant date	Nov 5, 2024

Abstract

The invention relates to a scroll compressor (10) and to a method for operating the scroll compressor (10). The scroll compressor (10) has a stator (15), an orbiter (20) which can be moved about an orbiter axis (55) relative to the stator (15), and a coupling device (50). The stator (15) and the orbiter (20) engage into each other and at least partly delimit at least one working area (105) for compressing a fluid (110) which can be filled into the working area (105). The coupling device (50) has a first coupling unit (60) which is arranged on the stator (15) and a second coupling unit (65) which is arranged on the orbiter (20) opposite the first coupling unit (60), wherein the first coupling unit (60) is magnetically coupled to the second coupling unit (65), and the second coupling unit (65) introduces a coupling torque (MK) which acts about the orbiter axis (55) into the orbiter (20).

First claim

The invention claimed is:

1. A scroll compressor ( 10 ),
having a stator ( 15 ), an orbiter ( 20 ) which can be moved about an orbiter axis ( 55 ) relative to the stator ( 15 ), and a coupling device ( 50 ),
wherein the stator ( 15 ) and the orbiter ( 20 ) engage into each other and at least partly delimit at least one working area ( 105 ) for compressing a fluid ( 110 ) which can be filled into the working area ( 105 ),
wherein the coupling device ( 50 ) has a first coupling unit ( 60 ) which is arranged on the stator ( 15 ) and a second coupling unit ( 65 ) which is arranged on the orbiter ( 20 ) opposite the first coupling unit ( 60 ),
wherein the first coupling unit ( 60 ) is magnetically coupled to the second coupling unit ( 65 ), and the second coupling unit ( 65 ) introduces a coupling torque (M K ) which acts about the orbiter axis ( 55 ) into the orbiter ( 20 ).

2. The scroll compressor ( 10 ) according to claim 1 ,
having a drive motor ( 25 ) connected to the orbiter ( 20 ) in a torque-transmitting manner,
wherein the drive motor ( 25 ) is designed to provide a drive torque (M A ) acting about the orbiter axis ( 55 ) for driving the orbiter ( 20 ),
wherein the drive torque (M A ) and the coupling torque (M G ) act on the orbiter ( 20 ) to form a compressor torque (M G ),
wherein the orbiter ( 20 ) is movable from a first position (0°) via a second position (180°) back to the first position (0°) while maintaining a swing direction,
wherein the coupling torque (M K ) acts against the drive torque (M A ) between the first position (0°) of the orbiter ( 20 ) and the second position (180°) of the orbiter ( 20 ),
wherein, in the second position (180°), the orbiter ( 20 ) is swung relative to the first position (0°),
wherein between the second position (180°) and the first position (0°) of the orbiter ( 20 ) the coupling torque (M K ) and the drive torque (M A ) are in the same direction.

3. The scroll compressor ( 10 ) according to claim 1 ,
wherein a gap ( 165 ) is arranged between the first coupling unit ( 60 ) and the second coupling unit ( 65 ).

4. The scroll compressor ( 10 ) according to claim 1 ,
wherein at least one of the two coupling units ( 60 , 65 ) comprises a two-pole permanent magnet ( 131 ) or a multipole permanent magnet ( 131 ) for forming the magnetic coupling with the other coupling unit ( 60 , 65 ).

5. The scroll compressor ( 10 ) according to claim 1 ,
wherein the first coupling unit ( 60 ) or the second coupling unit ( 65 ) has at least one stack of sheets ( 146 ) comprising at least two layers ( 150 ) made of ferromagnetic material and arranged adjacent to each other in a stack,
wherein the layers ( 150 ) are arranged adjacent to each other in the axial direction with respect to the orbiter axis ( 55 ).

6. The scroll compressor ( 10 ) according to claim 1 ,
wherein the stator ( 15 ) has a spiral-shaped first wall ( 75 ), and the orbiter ( 20 ) has a spiral-shaped second wall ( 85 ),
wherein the first wall ( 75 ) and the second wall ( 85 ) engage into each other and delimit the working area ( 105 ) at least partly,
wherein the first coupling unit ( 60 ) is attached to a housing ( 46 ) of the stator ( 15 ), and the second coupling unit ( 65 ) is attached to a second outer peripheral side ( 140 ) of the second wall ( 85 ) of the orbiter ( 20 ).

7. The scroll compressor ( 10 ) according to claim 1 ,
wherein a center of a maximum extension of the first coupling unit ( 60 ) in a tangential direction to the orbiter axis ( 55 ) is arranged in a plane ( 200 ),
wherein the orbiter axis ( 55 ) is arranged in the plane ( 200 ).

8. A method for operating a scroll compressor ( 10 ) according to claim 1 ,
wherein a fluid ( 110 ) is introduced into the working area ( 105 ),
wherein the orbiter ( 20 ) is moved about the orbiter axis ( 55 ) and the fluid ( 110 ) is compressed in the working area ( 105 ),
wherein the coupling torque (M K ) acts on the orbiter ( 20 ) through the magnetic coupling between the first coupling unit ( 60 ) and the second coupling unit ( 65 ).

9. The method according to claim 8 ,
wherein the orbiter ( 20 ) is moved from a first position (0°) through a second position (180°) and back to the first position (0°) while maintaining a swing direction about the orbiter axis ( 55 ),
wherein a drive torque (M A ) acting about the orbiter axis ( 55 ) is provided to the orbiter ( 20 ) to drive the orbiter ( 20 ),
wherein the drive torque (M A ) and the coupling torque (M G ) act together on the orbiter ( 20 ) to form a compressor torque (M G ),
wherein the coupling torque (M K ) acts against the drive torque (M A ) between the first position (0°) of the orbiter ( 20 ) and the second position (180°) of the orbiter ( 20 ),
wherein between the second position (180°) and the first position (0°) of the orbiter ( 20 ) the coupling torque (M K ) and the drive torque (M A ) are in the same direction.

10. The method according to claim 9 ,
wherein between a first working point ( 170 ) and a second working point ( 175 ) following in time the first working point ( 170 ), the fluid ( 110 ) is compressed in the working area ( 105 ),
wherein the coupling torque (M K ) acts in opposition to the drive torque (M A ) at the first working point ( 170 ) at the beginning of the compression of the fluid ( 110 ).

11. The method according to claim 9 ,
wherein, between a first working point ( 170 ) and a second working point ( 175 ) following in time the first working point ( 170 ), the fluid ( 110 ) is compressed in the working area ( 105 ),
wherein, at the second working point ( 175 ) at one end of the compression of the fluid ( 110 ), the coupling torque (M K ) acts in the same direction as the drive torque (M A ).

Assignees

• Bosch Gmbh Robert

Inventors

• Krauth Wolfgang
• Hartmann Juri
• Wilharm Torsten

Classifications

• F04C2240/40

  Electric motor · CPC title

• F04C29/0085

  Prime movers · CPC title

• F04C29/0064

  Magnetic couplings · CPC title

• F05B2210/14

  Refrigerants with particular properties, e.g. HFC-134a · CPC title

• F04C2210/26

  Refrigerants with particular properties, e.g. HFC-134a · CPC title