CO2 electroreduction to multi-carbon products in strong acid

Patent metadata

Field	Value
Publication number	US-12134826-B2
Application number	US-202218279453-A
Country	US
Kind code	B2
Filing date	Mar 4, 2022
Priority date	Mar 4, 2021
Publication date	Nov 5, 2024
Grant date	Nov 5, 2024

Abstract

The present disclosure relates to an electrode for CO 2 electroreduction in an acidic electrolyte comprising cation species, the electrode comprising: a substrate, a metal-based catalyst material, and a cation-augmenting material; wherein the cation-augmenting material comprises an acidic group exchanging protons with the cation species of the acidic electrolyte so as to increase a concentration of the cation species at a surface of the electrode.

First claim

The invention claimed is:

1. An electrolytic system for CO 2 electroreduction into multicarbon (C 2 + ) products, the system comprising:
a cathode being an electrode for CO 2 electroreduction, the electrode comprising a substrate, a metal-based catalyst material and a cation-augmenting material, the cathode being provided in a catholyte chamber;
a catholyte being contained in the catholyte chamber for contacting the cathode, said catholyte being an acidic catholyte comprising cation species; wherein the cation-augmenting material comprises an acid group exchanging protons with the cation species of the acid catholyte so as to increase a concentration of the cation species at the surface of the electrode and wherein the acidic catholyte is a strong acid having a pH of at most 1 and comprising phosphoric acid;
an anode being provided in an anolyte chamber;
an anolyte being contained in the anolyte chamber for contacting the anode;
a cationic exchange membrane;
a cathodic inlet in fluid communication with the cathode so as to feed the cathode with a gas component comprising CO 2 ; and
a cathodic outlet in fluid communication the catholyte chamber so as to recover a product mixture comprising multicarbon (C 2 + ) products;

the system being characterized in that the cation species comprises one or more alkali metal ions, said alkali metal of said one or more alkali metal ions being selected from the group consisting of potassium, caesium and sodium, and the acidic catholyte further comprises at least one of chloride, phosphate monobasic, sulfate, iodide, and hydroxide of the selected alkali metal ions, in that the catholyte has an alkali metal ion concentration between 0.5 M and 5 M; and in that the catholyte has a total concentration in phosphorous species ranging between 0.8 M and 1.2 M.

2. The electrolytic system according to claim 1 , characterized in that the alkali metal is potassium.

3. The electrolytic system according to claim 1 , characterized in that, in the cathode, the metal-based catalyst material comprises or consists of copper and silver.

4. The electrolytic system according to claim 1 , characterized in that, in the cathode, the cation-augmenting material comprises or consists of a cationic ionomer.

5. The electrolytic system according to claim 1 , characterized in that, in the cathode, the acidic group is —SO 3 H.

6. The electrolytic system according to claim 1 , characterized in that, in the cathode, the cation-augmenting material comprises a cationic perfluorosulfonic acid (PFSA) ionomer.

7. The electrolytic system according to claim 1 , characterized in that, in the cathode, the cation-augmenting material further comprises carbon nanoparticles or graphite.

8. The electrolytic system according to claim 1 , characterized in that, in the cathode, the substrate is polytetrafluoroethylene (PTFE) that is configured for gas diffusion.

9. The electrolytic system according to claim 1 , characterized in that the cationic exchange membrane is membrane of perfluorinated sulfonic acid ionomer.

10. The electrolytic system according to claim 1 , characterized in that the cationic exchange membrane is a membrane of perfluoro(2-(2-sulfonylethoxy)propyl vinyl ether)-tetrafluoroethylene copolymer ionomer.

11. The electrolytic system according to claim 1 , characterized in that it comprises a reference electrode being provided in the catholyte chamber.

12. A method for enhancing carbon utilization during CO 2 electroreduction in an electrolytic system characterized in that the electrolytic system is according to claim 1 , and in that the method comprises increasing a local pH of the catholyte at a surface of the cathode, comprising :
creating a local pH gradient from alkaline to acidic conditions from the surface of the cathode to a bulk of the catholyte, wherein the local pH is between 8 and 10 at the surface of the cathode and the local pH is at most 6.5 within a distance of at least 30 μm from the surface of the cathode, and
providing cation species at the surface of the cathode, wherein the catholyte comprises a cation donor that liberates the cation species.

13. The method according to claim 12 , characterized in that increasing the local pH of the catholyte at the surface of the cathode comprises operating the electrolytic system at a current density that results in a consumption rate of local H 3 O + protons at the surface of the cathode being higher than mass transport of bulk H 3 O + protons.

14. The method according to claim 12 , characterized in that providing the cation species at the surface of the cathode comprises confining the cation species within a cation-augmenting layer of the cathode.

Assignees

• Totalenergies Onetech
• Governing Council Univ Toronto

Inventors

• Huang Jianan Erick
• Li Fengwang
• Ozden Adnan
• Sinton David
• Sargent Edward

Classifications

• C25B13/08

  based on organic materials · CPC title

• C25B3/26

  of carbon dioxide · CPC title

• C25B15/031

  pH · CPC title

• C25B3/03

  Acyclic or carbocyclic hydrocarbons · CPC title

• C25B11/089

  Alloys · CPC title