Alkyl acrylate compound-vinyl cyanide compound-aromatic vinyl compound graft copolymer, method of preparing the same, and thermoplastic resin composition including the same

Patent metadata

Field	Value
Publication number	US-12134671-B2
Application number	US-202017434691-A
Country	US
Kind code	B2
Filing date	Nov 3, 2020
Priority date	Dec 10, 2019
Publication date	Nov 5, 2024
Grant date	Nov 5, 2024

Abstract

The present invention relates to an alkyl acrylate compound-vinyl cyanide compound-aromatic vinyl compound graft copolymer including a seed prepared by polymerizing one or more compounds selected from the group consisting of an alkyl acrylate compound, an aromatic vinyl compound, and a vinyl cyanide compound and a multifunctional crosslinking agent; a core formed to surround the seed and prepared by polymerizing an alkyl acrylate compound and a multifunctional crosslinking agent; and a graft shell formed to surround the core and prepared by polymerizing an aromatic vinyl compound and a vinyl cyanide compound, wherein the multifunctional crosslinking agent has a weight average molecular weight of 600 to 1,400 g/mol, a method of preparing the alkyl acrylate compound-vinyl cyanide compound-aromatic vinyl compound graft copolymer, and a thermoplastic resin composition including the alkyl acrylate compound-vinyl cyanide compound-aromatic vinyl compound graft copolymer.

First claim

The invention claimed is:

1. An alkyl acrylate compound-vinyl cyanide compound-aromatic vinyl compound graft copolymer, comprising:
a seed prepared by polymerizing one or more compounds selected from the group consisting of an alkyl acrylate compound, an aromatic vinyl compound, and a vinyl cyanide compound and a multifunctional crosslinking agent;
a core formed to surround the seed and prepared by polymerizing an alkyl acrylate compound and the multifunctional crosslinking agent; and
a graft shell formed to surround the core and prepared by polymerizing an aromatic vinyl compound and a vinyl cyanide compound,
wherein the multifunctional crosslinking agent has a weight average molecular weight of 600 to 1,400 g/mol, and
wherein the multifunctional crosslinking agent has 3 or more functional groups.

2. The alkyl acrylate compound-vinyl cyanide compound-aromatic vinyl compound graft copolymer according to claim 1 , wherein the multifunctional crosslinking agent comprises a compound represented by Chemical Formula 1 below:

wherein R is

 and wherein n is an integer of 3 to 6.

3. The alkyl acrylate compound-vinyl cyanide compound-aromatic vinyl compound graft copolymer according to claim 1 , wherein, based on 100 parts by weight of the graft copolymer, the multifunctional crosslinking agent is comprised in the seed in an amount of 0.005 to 0.1 parts by weight.

4. The alkyl acrylate compound-vinyl cyanide compound-aromatic vinyl compound graft copolymer according to claim 1 , wherein, based on 100 parts by weight of the graft copolymer, the multifunctional crosslinking agent is comprised in the core in an amount of 0.04 to 0.8 parts by weight.

5. The alkyl acrylate compound-vinyl cyanide compound-aromatic vinyl compound graft copolymer according to claim 1 , wherein the graft copolymer comprises 1 to 20% by weight of the seed, 35 to 65% by weight of the core, and 30 to 60% by weight of the graft shell.

6. The alkyl acrylate compound-vinyl cyanide compound-aromatic vinyl compound graft copolymer according to claim 1 , wherein the core comprising the seed has an average particle diameter of 300 to 700 nm.

7. A thermoplastic resin composition, comprising;
15 to 65% by weight of the alkyl acrylate compound-vinyl cyanide compound-aromatic vinyl compound graft copolymer according to claim 1 ;
0 to 30% by weight of an acrylate-aromatic vinyl compound-vinyl cyanide compound graft copolymer containing acrylate rubber as a core having an average particle diameter of 50 to 300 nm; and
30 to 70% by weight of a matrix resin.

8. The thermoplastic resin composition according to claim 7 , wherein the matrix resin is a polymer prepared by polymerizing one or more monomers selected from the group consisting of an aromatic vinyl compound, a vinyl cyanide compound, and a (meth)acrylic acid alkyl ester compound.

9. The thermoplastic resin composition according to claim 7 , wherein the thermoplastic resin composition has a gloss of 74 or more as measured at an angle of 45° according to ASTM D528.

10. The thermoplastic resin composition according to claim 7 , wherein the thermoplastic resin composition has a blackness (color L value) of 28.2 or less as measured using a color meter according to a CIE1976 L*a*b* color space.

11. A molded article manufactured using the thermoplastic resin composition according to claim 7 .

12. A method of preparing an alkyl acrylate compound-vinyl cyanide compound-aromatic vinyl compound graft copolymer, the method comprising:
a seed polymerization step of preparing a seed by polymerizing one or more compounds selected from the group consisting of an alkyl acrylate compound, an aromatic vinyl compound, and a vinyl cyanide compound and a multifunctional crosslinking agent;
a core polymerization step of preparing a core by polymerizing an alkyl acrylate compound and the multifunctional crosslinking agent in presence of the seed; and
a graft shell polymerization step of preparing a graft shell by polymerizing an aromatic vinyl compound and a vinyl cyanide compound in presence of the core,
wherein the multifunctional crosslinking agent has a weight average molecular weight of 600 to 1,400 g/mol, and
wherein the multifunctional crosslinking agent has 3 or more functional groups.

Assignees

• Lg Chemical Ltd

Inventors

• Kim Seyong
• Hwang Yong Yeon
• Ahn Bong Keun
• Kim Min Jung
• Park Jang Won
• Jeon Ji Yoon
• Lee Eun Ji

Classifications

• C08F265/08

  on to polymers of nitriles · CPC title

• C08F265/06

  Polymerisation of acrylate or methacrylate esters on to polymers thereof · CPC title

• C08F257/02

  on to polymers of styrene or alkyl-substituted styrenes · CPC title

• C08L2207/53

  Core-shell polymer · CPC title

• C08L2205/03

  containing three or more polymers in a blend · CPC title