Plasticizing device, three-dimensional shaping apparatus, and injection molding apparatus

Patent metadata

Field	Value
Publication number	US-12134231-B2
Application number	US-202217806795-A
Country	US
Kind code	B2
Filing date	Jun 14, 2022
Priority date	Jun 16, 2021
Publication date	Nov 5, 2024
Grant date	Nov 5, 2024

Abstract

A plasticizing device includes: a material storage unit having a charging port and configured to store pellet-shaped resin pellets; a plasticizing unit having a supply port in communication with the charging port and configured to plasticize at least a part of the resin pellets to generate a shaping material; a coupling pipe having a coupling path coupling the charging port and the supply port; a first material sensor configured to detect a remaining quantity of the resin pellets in the coupling path; and a control unit. The material storage unit includes a material supply mechanism configured to supply the resin pellets to the coupling path, and when the remaining quantity of the resin pellets detected by the first material sensor is less than a first reference value, the control unit controls the material supply mechanism to supply a predetermined quantity of the resin pellets to the coupling path.

First claim

What is claimed is:

1. A plasticizing device comprising:
a material storage unit having a container configured to store a pellet-shaped plasticizing material and a material supply mechanism configured to supply the plasticizing material to an outside, the material supply mechanism including a guide case having a material inlet on a container side and a charging port on an opposite side from the container and inside of the guide case being hollow;
a plasticizing unit having a supply port in communication with the charging port and configured to plasticize at least a part of the plasticizing material to generate a shaping material;
a coupling pipe having a coupling path through which the pellet-shaped plasticizing material falls from the charging port to the supply port;
a first material sensor configured to detect a remaining quantity of the plasticizing material in the coupling path; and
a control unit, wherein
the material supply mechanism includes a slide member being provided inside the guide case and having a hole, and a slide drive unit configured to slide the slide member inside the guide case, and
when the remaining quantity detected by the first material sensor is less than a first reference value, the control unit controls the material supply mechanism to supply a predetermined quantity of the plasticizing material to the coupling path, wherein
when viewed from a first direction perpendicular to a second direction in which the slide member slides, the material inlet does not overlap the charging port, and
the slide drive unit drives the slide member to switch between a first state, in which the plasticizing material in the material storage unit is not charged into the coupling pipe, and a second state in which the plasticizing material in the material storage unit is charged into the coupling pipe, and
the hole provided in the slide member has a first side surface and a second side surface that is closer to the charging port than the first side surface in the second direction, and the first side surface is inclined so that a size of the hole becomes smaller in the first direction.

2. The plasticizing device according to claim 1 , further comprising: a second material sensor disposed between the first material sensor and the charging port, wherein
when the remaining quantity detected by the first material sensor is less than the first reference value, the control unit controls the material supply mechanism to supply the plasticizing material up to a second reference value detected by the second material sensor.

3. The plasticizing device according to claim 1 , wherein
the material supply mechanism includes a third sensor configured to detect biting of the plasticizing material in the slide member, and
when the third sensor detects the biting of the plasticizing material, the slide drive unit performs a returning operation of sliding the slide member.

4. The plasticizing device according to claim 1 , further comprising:
an air blower configured to blow air toward the first material sensor.

5. The plasticizing device according to claim 4 , wherein
the air blower blows a gas having a charge.

6. The plasticizing device according to claim 1 , wherein
the plasticizing unit includes:
a motor;
a flat screw having a groove forming surface at which a spiral groove is formed and configured to be rotated by the motor; and
a barrel having an opposing surface facing the groove forming surface and provided with a communication hole through which the shaping material flows.

7. The plasticizing device according to claim 1 , wherein
at least a part of the coupling pipe is made of a transparent member.

8. A three-dimensional shaping apparatus comprising:
the plasticizing device according to claim 1 ;
a stage having a shaping surface; and
a nozzle configured to discharge the shaping material supplied from the plasticizing device toward the shaping surface.

9. The three-dimensional shaping apparatus according to claim 8 , wherein
the plasticizing unit of the plasticizing device is disposed below the material storage unit in a gravity direction,
the three-dimensional shaping apparatus further includes a moving unit configured to move the plasticizing unit and the material storage unit relative to the stage, and
the moving unit moves the material storage unit in conjunction with movement of the plasticizing unit.

10. The three-dimensional shaping apparatus according to claim 9 , wherein
the moving unit moves the shaping surface in a direction along the shaping surface, and
moves the plasticizing unit and the material storage unit in a direction perpendicular to the shaping surface.

11. An injection molding apparatus comprising:
the plasticizing device according to claim 1 ; and
a nozzle configured to inject to a mold the shaping material supplied from the plasticizing device.

12. The plasticizing device according to claim 1 , wherein
a total of the predetermined quantity and the first reference value is less than a quantity at which a bridge phenomenon does not occur in the coupling pipe.

13. The plasticizing device according to claim 1 , wherein
The first side surface is inclined at an angle at which the pellet-shaped plasticizing material do not slip.

14. The plasticizing device according to claim 3 , wherein
when the third sensor detects the biting of the plasticizing material, the slide drive unit performs the returning operation of reciprocates sliding the slide member back and forth.

15. The plasticizing device according to claim 1 , wherein
when viewed from the first direction, an area where the material inlet and the hole provided in the slide member overlap in the first state is larger than an area where the material inlet and the hole provided in the slide member overlap in the second state.

16. The plasticizing device according to claim 1 , wherein
in the first state, the plasticizing material stored in the container is supplied to the hole provided in the slide member from the material inlet, and in the second state, the plasticizing material in the hole provided in the slide member is supplied to the charging port.

17. The plasticizing device according to claim 1 , wherein
the container has a first window and a second window each made of a transparent member, and the first window and the second window are arranged along the first direction.

18. The plasticizing device according to claim 1 , wherein
the slide drive unit includes a piston rod reciprocating about an axis along the second direction by air, and fixed to the slide member, and
a first magnet piece and a second magnet piece are installed on the piston rod along the second direction, and
the slide drive unit includes a first sensor that detects the first magnet piece and a second sensor that detects the second magnet piece.

Assignees

• Seiko Epson Corp

Inventors

• Gozu Masayuki

Classifications

• B33Y40/00

  Auxiliary operations or equipment, e.g. for material handling · CPC title

• B29C2945/7618

  Injection unit · CPC title

• B29C45/76

  Measuring, controlling or regulating {(measuring in general G01; controlling or regulating in general G05)} · CPC title

• B29C45/58

  Details · CPC title

• B29C2945/76658

  Injection unit · CPC title