Systems and methods for controlling a generator

Patent metadata

Field	Value
Publication number	US-12132437-B2
Application number	US-202017036040-A
Country	US
Kind code	B2
Filing date	Sep 29, 2020
Priority date	Oct 27, 2017
Publication date	Oct 29, 2024
Grant date	Oct 29, 2024

Abstract

In an example, a control system for controlling a generator and providing an alarm upon detection of a fault condition. The control system includes a control relay, which includes a normally-open (NO) contact pair and a normally-closed (NC) contact pair, between the transfer switch and a controller. The NO contact pair is provided by a NO contact and a common contact, and the NC contact pair is provided by a NC contact and the common contact. The controller can receive signals indicative of a state of the contact pairs of the control relay and, based on the signals, determine whether to activate the generator and/or activate an alarm system.

First claim

The invention claimed is:

1. A method for controlling a generator by a transfer switch configured to select to couple a load to the generator instead of to a primary power source, comprising:
determining a voltage at a node included in a voltage divider circuit, the node being in communication with the transfer switch and the generator;
performing a comparison of the determined voltage to a first threshold value and a second threshold value;
determining, based on the comparison, the occurrence of a fault condition, including determining that the determined voltage is less than the first threshold value or greater than the second threshold value, and wherein the first threshold value is indicative of a valid operational state in which the generator is to remain deactivated, wherein the second threshold value is indicative of a valid operational state in which the generator is to be activated; and
responsive to determining that the determined voltage is less than the first threshold value or greater than the second threshold value, activating an alarm system;
wherein the voltage divider circuit comprises a relay configured to be activated between closed and open states by the transfer switch, and wherein a total impedance of the voltage divider circuit varies with a state of the relay;
wherein the voltage at the node of the voltage divider circuit equals the first threshold value when the relay is in the open state and equals the second threshold value when the relay is in the closed state.

2. The method of claim 1 , wherein the alarm system is activated when the determined voltage is less than the first threshold value, and wherein the alarm system is activated when the determined voltage is greater than the second threshold value.

3. The method of claim 1 , wherein activating the alarm system comprises generating at least one of an audible or a visual alarm and wherein determining the fault condition includes determining the occurrence of each of an open circuit and a short circuit.

4. A computer program product comprising a non-transitory computer-readable medium having computer-executable instructions stored thereon, which when executed by a processor, causes a system to perform the method according to claim 1 .

5. A system for controlling a generator by a transfer switch, comprising:
a controller including a memory and/or coupled to a memory, the memory having processor-executable instructions stored therein which when executed by a processor, causes the system to:
determine a voltage at a node included in a voltage divider circuit, the node being in communication with the transfer switch and the generator;
perform a comparison of the determined voltage to a first threshold value and a second threshold value;
determine, based on the comparison, the occurrence of a fault, including determining that the determined voltage is less than the first threshold value or greater than the second threshold value, wherein the first threshold value is indicative of a valid operational state in which the generator is to remain deactivated, and wherein the second threshold value is indicative of a valid operational state in which the generator is to be activated; and
responsive to determining that the determined voltage is less than the first threshold value or greater than the second threshold value, activate an alarm system;
wherein the voltage divider circuit comprises a relay configured to be activated between closed and open states by the transfer switch, and wherein a total impedance of the voltage divider circuit varies with a state of the relay;
wherein the voltage at the node of the voltage divider circuit equals the first threshold value when the relay is in the open state and equals the second threshold value when the relay is in the closed state.

6. The system of claim 5 , wherein the controller comprises one of a micro-controller, a microprocessor, an application specific integrated circuit, a field programmable gate array or a programmable logic controller.

7. The system of claim 5 , wherein the alarm system is activated when the determined voltage is less than the first threshold value, and wherein the alarm system is activated when the determined voltage is greater than the second threshold value.

8. The system of claim 5 , further comprising the voltage divider circuit, wherein the voltage divider circuit comprises a voltage source, first, second, third and fourth resistors and first and second conductors.

9. The system of claim 5 , further comprising a voltage sensor operatively coupled to the node of the voltage divider circuit to determine the voltage at the node.

10. The system of claim 5 , further comprising the transfer switch and the generator.

11. The system of claim 8 wherein the node of the voltage divider circuit is located between the second and third resistors.

12. The system of claim 11 , wherein the voltage divider circuit further comprises a relay, and wherein the relay is coupled in parallel between at least one of the second and third resistors.

13. The system of claim 12 , wherein when the relay is in an open state, a total impedance of the voltage divider circuit is a sum of an impedance of the first, second, third and fourth resistors, and when the relay is in a closed state, the total impedance of the voltage divider circuit is reduced by an impedance of the third resistor.

14. The system of claim 8 , wherein the first and fourth resistors are located at the generator and the second and third resistors are located at the transfer switch.

15. The system of claim 14 , wherein the first conductor extends between the first resistor at the generator and the second resistor at the transfer switch, and the second conductor extends between the third resistor at the transfer switch and the fourth resistor at the generator.

16. A method for controlling a generator by a transfer switch, comprising:
determining a voltage at a node included in a voltage divider circuit, the node being in communication with the transfer switch and the generator;
performing a comparison of the determined voltage to a first threshold value and a second threshold value for determining the occurrence of a fault condition in one or more conductors coupled between the generator and the transfer switch, wherein the first threshold value is indicative of a valid operational state in which the generator is to remain deactivated, and wherein the second threshold value is indicative of a valid operational state in which the generator is to be activated; and
determining, based on the comparison and the determining of the occurrence of the fault condition in one or more conductors coupled between the generator and the transfer switch, whether to activate the generator and/or whether to activate an alarm system,
wherein the method is performed when the transfer switch is configured to select to couple a load to the generator instead of to a primary power source;
wherein the voltage divider circuit comprises a relay configured to be activated between closed and open states by the transfer switch, and wherein a total impedance of the voltage divider circuit varies with a state of the relay;
wherein the voltage at the node of the voltage divider circuit equals the first threshold value when the relay is in the open state and equals the second threshold value when the relay is in the closed state.

17. The method of claim 16 , further comprising:
determining, based on the comparison, that the determined voltage is outside of a range between the first threshold value and the second thresho

Assignees

• Asco Power Technologies Lp

Inventors

• Evans Steven E
• Bonachea Victor E
• Ibrahim Mario
• Blackman Donald K

Classifications

• H02J9/06 Primary

  with automatic change-over {, e.g. UPS systems} · CPC title

• H02J9/061

  for DC powered loads · CPC title

• H02P9/006

  Means for protecting the generator by using control (control effected upon generator excitation circuit to reduce harmful effects of overloads or transients H02P9/10) · CPC title

• H02P29/024

  Detecting a fault condition, e.g. short circuit, locked rotor, open circuit or loss of load · CPC title

• H02P9/08 Primary

  Control of generator circuit during starting or stopping of driving means, e.g. for initiating excitation · CPC title