Sense module for a power connector system

Patent metadata

Field	Value
Publication number	US-12132285-B2
Application number	US-202217752257-A
Country	US
Kind code	B2
Filing date	May 24, 2022
Priority date	May 24, 2022
Publication date	Oct 29, 2024
Grant date	Oct 29, 2024

Abstract

A connector assembly includes a power connector having first and second power interfaces that interface with first and second power components. The power connector includes a shell forming a cavity and having a shell slot at the first power interface to receive the first power component. A power contact is received in the cavity that extends between the first power interface and the second power interface to electrically connect the first power component to a power circuit of the second power component. The connector assembly includes a sense connector separate and discrete from the power connector. The sense connector includes first and second sense interfaces configured to interface with the first and second power components. The sense connector includes a housing holding a sense contact and electrically isolating the sense contact from the shell. The sense contact electrically connect the first power component to a sense circuit of the second power component.

First claim

What is claimed is:

1. A connector assembly comprising:
a power connector including a first power interface configured to interface with a first power component and a second power interface configured to interface with a second power component, the power connector including a shell having a first wall and a second wall forming a cavity, the shell having a shell slot at the first power interface to receive the first power component, the power connector including a power contact received in the cavity, the power contact extending between the first power interface and the second power interface to electrically connect the first power component to a power circuit of the second power component; and
a sense connector separate and discrete from the power connector, the sense connector including a first sense interface configured to interface with the first power component and a second sense interface configured to interface with the second power component, the sense connector including a housing holding a sense contact, the housing electrically isolating the sense contact from the shell, the sense contact extending between the first sense interface and the second sense interface to electrically connect the first power component to a sense circuit of the second power component.

2. The connector assembly of claim 1 , wherein the power contact mates to the first power component prior to the sense contact, and wherein the sense contact is unmated from the first power component prior to the power contact to control power supply through the power connector.

3. The connector assembly of claim 1 , wherein the housing of the sense connector is spaced apart from the shell of the power connector.

4. The connector assembly of claim 1 , wherein the housing of the sense connector engages the shell of the power connector.

5. The connector assembly of claim 1 , wherein the housing includes a housing slot aligned with the shell slot to receive the first power component.

6. The connector assembly of claim 1 , wherein the shell is a metal shell, the power contact being electrically connected to the metal shell.

7. The connector assembly of claim 1 , wherein the first power interface is at a front of the power connector and the second power interface is at a bottom of the power connector.

8. The connector assembly of claim 1 , wherein the sense connector further comprises a sense wire coupled to the sense contact, the sense wire configured to be electrically connected to the sense circuit of the second power component.

9. The connector assembly of claim 1 , wherein the sense contact includes a contact tail extending from the housing, the contact tail configured to be coupled to the second power component.

10. The connector assembly of claim 1 , further comprising a fastener coupled to the shell and coupled to the housing, the fastener configured to be coupled to the second power component to secure the power connector and the sense connector to the second power component.

11. A power connector system comprising:
a power substrate including a power circuit;
a power connector mounted to the power substrate, the power connector including a first power interface configured to interface with a power component and a second power interface electrically connected to the power circuit of the power substrate, the power connector including a shell having a first wall and a second wall forming a cavity, the shell having a shell slot at the first power interface to receive the first power component, the power connector including a power contact received in the cavity, the power contact extending between the first power interface and the second power interface to electrically connect the first power component to the power circuit of the power substrate; and
a sense connector separate and discrete from the power connector, the sense connector mounted to the power substrate, the sense connector including a first sense interface configured to interface with the first power component, the sense connector including a housing holding a sense contact, the housing electrically isolating the sense contact from the shell, the sense contact electrically connecting the first power component and a sense circuit configured to control power supply between the first power component at the power circuit.

12. The power connector system of claim 11 , wherein the power substrate includes a first side and a second side, the power connector coupled to the first side, the sensor connector coupled to the second side.

13. The power connector system of claim 11 , wherein the power substrate includes a front edge, the power connector extending forward of the front edge for mating with the power component, the sense connector extending forward of the front edge for mating with the power component.

14. The power connector system of claim 11 , wherein the power substrate is a printed circuit board.

15. The power connector system of claim 11 , wherein the power substrate is a busbar.

16. The power connector system of claim 11 , wherein the power contact mates to the first power component prior to the sense contact, and wherein the sense contact is unmated from the first power component prior to the power contact to control power supply through the power connector.

17. The power connector system of claim 11 , wherein the housing includes a housing slot aligned with the shell slot to receive the first power component.

18. The power connector system of claim 11 , further comprising a fastener coupled to the shell and coupled to the housing, the fastener coupled to the power substrate to secure the power connector and the sense connector to the power substrate.

19. A power connector system comprising:
a power substrate having a first side and a second side;
a power connector mounted to the first side of the power substrate, the power connector including a first power interface configured to interface with a power component and a second power interface electrically connected to the first side of the power substrate, the power connector including a shell having a first wall and a second wall forming a cavity, the shell having a shell slot at the first power interface to receive the first power component, the power connector including a power contact received in the cavity, the power contact extending between the first power interface and the second power interface to electrically connect the first power component to the power substrate; and
a sense connector separate and discrete from the power connector, the sense connector mounted to the power substrate, the sense connector including a first sense interface configured to interface with the first power component, the sense connector including a housing holding a sense contact, the housing electrically isolating the sense contact from the shell, the sense connector including a sense wire terminated to the sense contact, the sense wire extending from the housing to electrically connect the first power component to a sense circuit to control power supply between the first power component and the power substrate.

20. The power connector system of claim 19 , further comprising a fastener coupled to the shell and coupled to the housing, the fastener coupled to the power substrate to secure the power connector and the sense connector to the power substrate.

Assignees

• Te Connectivity Solutions Gmbh

Inventors

• Costello Brian Patrick

Classifications

• H01R13/665

  with built-in electronic circuit (H01R13/70, H01R13/719 take precedence) · CPC title

• H01R13/641

  by indicating incorrect coupling; by indicating correct or full engagement · CPC title

• H01R12/7047

  with a fastener through a screw hole in the coupling device · CPC title

• H01R13/502

  composed of different pieces (H01R13/514 takes precedence) · CPC title

• H01R13/7031

  Shorting, shunting or bussing of different terminals interrupted or effected on engagement of coupling part, e.g. for ESD protection, line continuity · CPC title