Enhanced pozzolan for using in extended life cements

Patent metadata

Field	Value
Publication number	US-12129206-B2
Application number	US-202117512314-A
Country	US
Kind code	B2
Filing date	Oct 27, 2021
Priority date	Oct 27, 2021
Publication date	Oct 29, 2024
Grant date	Oct 29, 2024

Abstract

Cementing in a subterranean formation may include, activating an extended-life cement composition by mixing at least the extended-life cement composition with a liquid activated pozzolan additive comprising a carrier fluid and an activated pozzolan, wherein the extended-life cement composition comprises water, pumice, hydrated lime, and a set retarder; introducing the extended-life cement composition into a subterranean formation; and allowing the extended-life cement composition to set to form a hardened mass in the subterranean formation.

First claim

What is claimed is:

1. A method of cementing in a subterranean formation, comprising:
activating an extended-life cement composition by mixing at least the extended-life cement composition with a liquid activated pozzolan additive comprising a carrier fluid and an activated pozzolan, wherein the activated pozzolan comprises cement hydration products deposited on a pozzolan, and wherein the cement hydration products are reaction products of water and at least one cement, wherein the extended-life cement composition comprises water, pumice, hydrated lime, and a set retarder;
introducing the extended-life cement composition into a subterranean formation; and
allowing the extended-life cement composition to set to form a hardened mass in the subterranean formation.

2. The method of claim 1 wherein the pumice and the hydrated lime are present in a weight ratio of pumice to hydrated lime of about 10:1 to about 1:1.

3. The method of claim 1 wherein the set retarder comprises at least one retarder selected from the group consisting of a phosphonic acid, a phosphonic acid derivative, a lignosulfonate, a salt, an organic acid, a carboxymethylated hydroxyethylated cellulose, a synthetic co- or ter-polymer comprising sulfonate and carboxylic acid groups, a borate compound, and any mixture thereof.

4. The method of claim 1 wherein the at least one cement selected from the group consisting of a Portland cement, a pozzolana cement, a gypsum cement, an alumina cement, a silica cements, and combinations thereof.

5. The method of claim 4 wherein the pozzolan is selected from the group consisting of fly ash, volcanic ash, tuft, pumicites, metakaolin, silica fume, slag, lime ash, perlite, silicate glass, soda-lime glass, soda-silica glass, borosilicate glass, aluminosilicate glass, and combinations thereof.

6. The method of claim 4 wherein the cement hydration products comprise microcrystalline and/or nanocrystalline calcium silica hydrate.

7. The method of claim 4 wherein the cement hydration products comprise carbonate.

8. The method of claim 1 wherein the extended-life cement composition comprises at least one dispersant selected from the group consisting of a sulfonated-formaldehyde-based dispersant, a polycarboxylated ether dispersant, and any combination thereof.

9. The method of claim 1 wherein the set retarder comprises a phosphonic acid derivative, and wherein the extended-life cement composition further comprises a polycarboxylated ether dispersant.

10. The method of claim 9 wherein the extended-life cement composition has a pumice-to-hydrated-lime weight ratio of about 3:1 to about 5:1, wherein the set retarder is present in an amount of about 0.01% to about 2% by weight of the pumice, and wherein the polycarboxylated ether dispersant is present in an amount of about 0.01% to about 2% by weight of the pumice.

11. The method of claim 1 further comprising storing the extended-life cement composition for a period of time of about 1 day or longer prior to the step of activating.

12. The method of claim 1 wherein the extended-life cement composition has a property of being able to remain in a pumpable fluid state for a time period of at least about 7 days prior to the step of activating.

13. A method of cementing in a subterranean formation, comprising:
activating an extended-life cement composition, wherein the extended-life cement composition comprises water, an activated pozzolan, hydrated lime, and a set retarder, wherein the activated pozzolan comprises cement hydration products deposited on a pozzolan, and wherein the cement hydration products are reaction products of water and at least one cement;
introducing the extended-life cement composition into a subterranean formation; and
allowing the extended-life cement composition to set to form a hardened mass in the subterranean formation.

14. The method of claim 13 wherein the activated pozzolan comprises cement hydration products deposited on a pozzolan, wherein the cement hydration products are reaction products of water and at least one cement selected from the group consisting of a Portland cement, a pozzolana cement, a gypsum cement, an alumina cement, a silica cements, and combinations thereof.

15. The method of claim 14 wherein the pozzolan is selected from the group consisting of fly ash, volcanic ash, tuft, pumicites, metakaolin, silica fume, slag, lime ash, perlite, silicate glass, soda-lime glass, soda-silica glass, borosilicate glass, aluminosilicate glass, and combinations thereof.

16. The method of claim 14 wherein the cement hydration products comprise microcrystalline and/or nanocrystalline calcium silica hydrate.

17. The method of claim 14 wherein the cement hydration products comprise carbonate.

18. The method of claim 14 wherein the set retarder comprises at least one retarder selected from the group consisting of a phosphonic acid, a phosphonic acid derivative, a lignosulfonate, a salt, an organic acid, a carboxymethylated hydroxyethylated cellulose, a synthetic co- or ter-polymer comprising sulfonate and carboxylic acid groups, a borate compound, and any mixture thereof.

19. The method of claim 14 further comprising storing the extended-life cement composition for a period of time of about 1 day or longer prior to the step of activating.

20. The method of claim 14 wherein the set retarder comprises a phosphonic acid derivative, and wherein the extended-life cement composition further comprises a polycarboxylated ether dispersant.

Assignees

• Halliburton Energy Services Inc

Inventors

• Pisklak Thomas Jason
• Pineda Claudia Carmen
• Patterson Travis Allen
• Lewis Samuel Jason

Classifications

• C04B40/0658

  Retarder inhibited mortars activated by the addition of accelerators or retarder-neutralising agents · CPC title

• C04B2103/22

  Set retarders · CPC title

• C09K8/467

  containing additives for specific purposes · CPC title

• C04B2103/10

  Accelerators; Activators · CPC title

• C04B24/06

  containing hydroxy groups · CPC title