Dynamic processing of objects provided in elevated vehicles with evacuation systems and methods for receiving objects

Patent metadata

Field	Value
Publication number	US-12129127-B2
Application number	US-202318384893-A
Country	US
Kind code	B2
Filing date	Oct 30, 2023
Priority date	Oct 6, 2021
Publication date	Oct 29, 2024
Grant date	Oct 29, 2024

Abstract

A system is disclosed for receiving a plurality of objects from an elevated trailer of a tractor trailer. The system includes a collection conveyor extending between a base end and a coupled end, the coupled end being rotatably coupled to an evacuation conveyor, said collection conveyor including an object facing surface between the base end and the coupled end for receiving the plurality of objects, said collection conveyor being rotatably adjustable with respect to the evacuation conveyor at the coupled end, and both the evacuation conveyor and the coupled end of the collection conveyor being elevationally adjustable.

First claim

What is claimed is:

1. A method of evacuating a trailer of a tractor trailer, said method comprising:
moving a coupled end of a collection conveyor upward, said coupled end of the collection conveyor being coupled to an evacuation conveyor;
rotating a base end of the collection conveyor the evacuation conveyor configured and operable to change elevation in a substantially horizontal orientation in a first rotational direction with respect to the coupled end of the collection conveyor such that a first surface of the collection conveyor faces a plurality of objects to be removed from the trailer of the tractor trailer;
contacting the plurality of objects with the first surface of the collection conveyor; and
activating the first surface of the collection conveyor to move the plurality of objects along the collection conveyor toward the evacuation conveyor.

2. The method of claim 1 , wherein the method further includes rotating the base end of the collection conveyor in a second rotational direction with respect to the coupled end of the collection conveyor while the plurality of objects is being received by the collection conveyor, the second rotational direction being opposite the first rotational direction.

3. The method of claim 1 , wherein the method further includes attaching the base end of the collection conveyor to an anchor area proximate a floor of the trailer and the rear of the tractor trailer.

4. The method of claim 1 , wherein the method further includes detecting force against the collection conveyor and providing collection conveyor force data.

5. The method of claim 4 , wherein the method further includes adjusting an elevation of the trailer of the tractor trailer responsive to the collection conveyor force data.

6. The method of claim 1 , wherein the method further includes changing an elevation of the evacuation conveyor and the coupled end of the collection conveyor.

7. The method of claim 1 , wherein the evacuation conveyor includes an elevation system that elevationally adjusts the evacuation conveyor together with the coupled end of the collection conveyor.

8. The method of claim 7 , wherein the evacuation conveyor includes a ramp section that couples with a facilities conveyor, the ramp section providing an elevation drop to the facilities conveyor.

9. The method of claim 8 , wherein the method further includes dynamically engaging the facilities conveyor with the ramp section using a dynamic engagement assembly as the evacuation conveyor is raised and lowered.

10. The method of claim 9 , wherein the dynamic engagement assembly includes rollers, and wherein the ramp section includes a tapered width that narrows toward the facilities conveyor.

11. A method of evacuating a trailer of a tractor trailer, said method comprising:
coupling a coupled end of a collection conveyor to an evacuation conveyor, the evacuation conveyor configured and operable to change elevation in a substantially horizontal orientation;
rotating a base end of the collection conveyor in a first rotational direction with respect to the coupled end of the collection conveyor such that first surface of the collection conveyor faces a plurality of objects to be removed from the trailer of the tractor trailer;
contacting the plurality of objects with the first surface of the collection conveyor;
activating the first surface of the collection conveyor to move the plurality of objects along the collection conveyor toward the evacuation conveyor; and
rotating the base end of the collection conveyor in a second rotational direction with respect to the coupled end of the collection conveyor while the plurality of objects is being received by the collection conveyor, the second rotational direction being opposite the first rotational direction.

12. The method of claim 11 , wherein the method further includes attaching the base end of the collection conveyor to an anchor area proximate a floor of the trailer and the rear of the tractor trailer.

13. The method of claim 11 , wherein the method further includes detecting force against the collection conveyor and providing collection conveyor force data.

14. The method of claim 13 , wherein the method further includes adjusting an elevation of the trailer of the tractor trailer responsive to the collection conveyor force data.

15. The method of claim 11 , wherein the method further includes changing an elevation of the evacuation conveyor and the coupled end of the collection conveyor.

16. The method of claim 11 , wherein the evacuation conveyor includes an elevation system that elevationally adjusts the evacuation conveyor together with the coupled end of the collection conveyor.

17. The method of claim 16 , wherein the evacuation conveyor includes a ramp section that couples with a facilities conveyor, the ramp section providing an elevation drop to the facilities conveyor.

18. The method of claim 17 , wherein the method further includes dynamically engaging the facilities conveyor with the ramp section using a dynamic engagement assembly as the evacuation conveyor is raised and lowered.

19. The method of claim 18 , wherein the dynamic engagement assembly includes rollers, and wherein the ramp section includes a tapered width that narrows toward the facilities conveyor.

20. A trailer unloading system for unloading a plurality of objects from a trailer of a tractor trailer, said trailer unloading system comprising:
a collection conveyor including a base end and an opposite coupling end, the coupling end for pivotally coupling to an evacuation conveyor, the collection conveyor including a first surface on which objects are to be transported to the evacuation conveyor;
an elevation system that permits both the evacuation conveyor to elevate in a substantially horizontal orientation and the coupling end of the collection conveyor to be elevated relative the base end of the collection conveyor such that the first surface of the collection conveyor faces the plurality of objects in the trailer of the tractor trailer; and
an activation system for activating the collection conveyor to move the plurality of objects along the first surface of the collection conveyor toward the evacuation conveyor.

21. The system of claim 20 , wherein the collection conveyor spans a width of the trailer of the tractor trailer.

22. The system of claim 20 , wherein the collection conveyor is rotatable with respect to the evacuation conveyor to provide an angle with respect to horizontal of between a first angle of about 5 degrees and a second angle about 95 degrees.

23. The system of claim 22 , wherein the collection conveyor spans a height of the trailer of the tractor trailer when rotated to the second angle.

24. The system of claim 20 , wherein said coupled end of the collection conveyor is higher in elevation than the base end of the collection conveyor when the collection conveyor initially engages the plurality of objects in the trailer of the tractor trailer.

25. The system of claim 20 , wherein the collection conveyor includes an active belt conveyor.

26. The system of claim 20 , wherein the collection conveyor includes an active roller conveyor.

27. The system of claim 20 , wherein the evacuation conveyor includes an elevation system that elevationally adjusts the evacuation conveyor together with the coupled end of the collection conveyor.

28. Th

Assignees

• Berkshire Grey Operating Company Inc

Inventors

• Allen Thomas
• Cohen Benjamin
• Amend Jr John Richard
• Romano Joseph

Classifications

• B65G67/40

  toward one end only · CPC title

• B65G37/005

  comprising two or more co-operating conveying elements with parallel longitudinal axes (the conveying elements being endless surfaces B65G15/10) · CPC title

• B65G67/24

  Unloading land vehicles · CPC title

• B65G43/08 Primary

  Control devices operated by article or material being fed, conveyed or discharged {(and controlling the discharging devices B65G47/42)} · CPC title

• B65G67/32 Primary

  using fixed tipping installations · CPC title