Method for producing skin material
US-11267190-B2 · Mar 8, 2022 · US
US12128667B2 · US · B2
| Field | Value |
|---|---|
| Publication number | US-12128667-B2 |
| Application number | US-202117924075-A |
| Country | US |
| Kind code | B2 |
| Filing date | Apr 1, 2021 |
| Priority date | Jun 3, 2020 |
| Publication date | Oct 29, 2024 |
| Grant date | Oct 29, 2024 |
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Official abstract text for this publication.
A skin material includes: a design layer; and a base cloth layer. The design layer includes a surface layer and a foam layer. The base cloth layer includes a surface fabric and a back fabric, and a binding yarn that binds the surface fabric and the back fabric. The binding yarn is a thermoplastic resin fiber erected between the surface fabric and the back fabric to form a gap between the surface fabric and the back fabric. The foam layer and the surface fabric are joined. An interior material includes the skin material and a base material to which the skin material is attached. A method for producing the skin material includes joining the surface layer and the base cloth layer via a foamable adhesive to serve as the foam layer.
Opening claim text (preview).
The invention claimed is: 1. A skin material comprising: a design layer and a base cloth layer, wherein the design layer includes a surface layer and a foam layer, the base cloth layer includes a surface fabric and a back fabric, and a binding yarn that binds the surface fabric and the back fabric, the binding yarn is a thermoplastic resin fiber erected between the surface fabric and the back fabric to form a gap between the surface fabric and the back fabric, the foam layer and the surface fabric are joined, and a three-dimensional design formed by narrowing the gap in a thickness direction to define an embossed pattern, wherein a thickness of the foam layer at a place not subjected to an embossing is substantially the same as a thickness of the foam layer at an embossed place. 2. The skin material according to claim 1 , wherein the foam layer is thicker than the surface layer and thinner than the base cloth layer. 3. The skin material according to claim 1 , wherein the foam layer has a closed cell. 4. An interior material comprising: the skin material according to claim 1 ; and a base material to which the skin material is attached. 5. A method for producing the skin material according to claim 1 , the method comprising: joining the surface layer and the base cloth layer via a foamable adhesive to serve as the foam layer.
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