Method of manufacturing a wind turbine blade having an inclined root end surface

Patent metadata

Field	Value
Publication number	US-12128586-B2
Application number	US-202017766856-A
Country	US
Kind code	B2
Filing date	Oct 6, 2020
Priority date	Oct 7, 2019
Publication date	Oct 29, 2024
Grant date	Oct 29, 2024

Abstract

In a first aspect of the invention there is provided a method of manufacturing a wind turbine blade. The method comprises providing a mould for a shell of the wind turbine blade, the mould extending in a longitudinal direction from a root end to a tip end; providing a plurality of elongated root inserts; providing a root plate with a plurality of arcuately arranged connection points; at the connection points, connecting the root inserts to the root plate, such that the connected root inserts jointly form a contour of a portion of a root section of the wind turbine blade; and positioning the root plate relative to the mould in order to place the contour formed by the root inserts at least partially into the mould. The method further comprises providing a spacer having a decreasing thickness, and the connecting of the root inserts to the root plate comprises providing the spacer between the root inserts and the root plate.

First claim

The invention claimed is:

1. A method of manufacturing a wind turbine blade, the method comprising:
providing a mould for a shell of the wind turbine blade, the mould extending in a longitudinal direction from a root end to a tip end;
providing a plurality of elongated root inserts;
providing a root plate with a plurality of arcuately arranged connection points;
at the connection points, connecting the root inserts to the root plate, such that the connected root inserts jointly form a contour of a portion of a root section of the wind turbine blade; and
positioning the root plate relative to the mould in order to place the contour formed by the root inserts at least partially into the mould,
wherein the method further comprises
providing a spacer having a decreasing thickness, and wherein
the connecting of the root inserts to the root plate comprises providing the spacer between the root inserts and the root plate.

2. The method of manufacturing a wind turbine blade according to claim 1 , wherein the spacer has a continuously decreasing thickness.

3. The method of manufacturing a wind turbine blade according to claim 1 , wherein the spacer has a stepwise decreasing thickness.

4. The method of manufacturing a wind turbine blade according to claim 1 , wherein the spacer comprises multiple separate spacer sections, each spacer section configured for being provided between the root plate and multiple ones of the plurality of elongated root inserts.

5. The method of manufacturing a wind turbine blade according to claim 4 , wherein each spacer section has a different and gradually decreasing thickness.

6. The method of manufacturing a wind turbine blade according to claim 4 , wherein the multiple spacer sections each have one of at least two different, but substantially constant thicknesses.

7. The method of manufacturing a wind turbine blade according to claim 1 , wherein positioning the root plate relative to the mould further comprises
positioning the root plate relative to the mould such that the connection points are outside of the mould and spaced apart from the root end of the mould in the longitudinal direction, wherein the spacer is at least partially provided outside of the mould.

8. The method of manufacturing a wind turbine blade according to claim 7 , the method further comprising providing a shim plate between the root plate and the root end of the mould.

9. The method of manufacturing a wind turbine blade according to claim 1 , the method further comprising
forming the shell of the wind turbine blade inside the mould, an end surface of the shell being formed by end surfaces of the plurality of root inserts;
removing the root plate and the spacer from the end surface of the shell; and
smoothening the end surface of the shell.

10. The method of manufacturing a wind turbine blade according to claim 9 , wherein the smoothening comprises using a milling machine.

11. The method of manufacturing a wind turbine blade according to claim 1 , wherein each of the plurality of root inserts is of substantially the same length.

12. A wind turbine blade obtainable by the method of claim 1 .

Assignees

• Vestas Wind Sys As

Inventors

• Suselbeek Edgar
• Jensen Bo Vermund Heinrich

Classifications

• F05B2240/96

  as part of a wind turbine farm · CPC title

• F03D1/0658

  Arrangements for fixing wind-engaging parts to a hub · CPC title

• B29L2031/085

  Wind turbine blades · CPC title

• B29C70/545

  Perforating, cutting or machining during or after moulding · CPC title

• Y02E10/72

  Wind turbines with rotation axis in wind direction · CPC title