Chip component production method

Patent metadata

Field	Value
Publication number	US-12125618-B2
Application number	US-202017769311-A
Country	US
Kind code	B2
Filing date	Sep 24, 2020
Priority date	Oct 18, 2019
Publication date	Oct 22, 2024
Grant date	Oct 22, 2024

Abstract

A chip component 10 comprises: an insulating substrate 1 on which a resistor 3 serving as a functional element is formed; a pair of internal electrodes (front electrodes 2, end surface electrodes 6, and back electrodes 5) that is formed to cover both end portions of the insulating substrate 1 and connected to the resistor 3; a barrier layer 8 that is formed on a surface of each of the internal electrodes and mainly composed of nickel; and an external connection layer 9 that is formed on a surface of the barrier layer 8 and mainly composed of tin, and the barrier layer 8 is composed of alloy plating (Ni—P) including nickel and phosphorus, which is formed by electrolytic plating, and a content rate of phosphorus in the alloy plating of an inner region is made different from that of an outer region so that at least the inner region of the barrier layer 8 has magnetic properties.

First claim

The invention claimed is:

1. A chip component production method comprising the steps of:
forming a functional element on a component main body;
forming a pair of internal electrodes to cover both end portions of the component main body;
forming a barrier layer including nickel as a main component and containing phosphorus on a surface of each of the pair of internal electrodes by electrolytic plating; and
forming an external connection layer mainly composed of tin on a surface of the barrier layer by electrolytic plating, wherein
the step of forming the barrier layer by electrolytic plating includes a step of changing a current density with time so as to make a content rate of phosphorus in an inner region adjacent to each of the pair of the internal electrodes different from that in an outer region adjacent to the external connection layer.

2. The chip component production method according to claim 1 , wherein
the step of forming the barrier layer includes a step of firstly performing electrolytic plating with a predetermined current density to form a low phosphorus plating layer in which the content rate of phosphorus relative to nickel of the barrier layer is more than 0.0% by weight and equal to or less than 0.5% by weight, and a step of lowering the current density thereafter to form a high phosphorus plating layer in which the content rate of phosphorus relative to nickel of the barrier layer is more than that of the low phosphorus plating layer.

Assignees

• Koa Corp

Inventors

• Akahane Yasushi
• TAMADA Nobuhiko

Classifications

• H01C17/242

  by laser · CPC title

• H01C1/142 Primary

  the terminals or tapping points being coated on the resistive element · CPC title

• H01C1/032

  plural layers surrounding the resistive element (H01C1/028 takes precedence) · CPC title

• C25D21/12

  Process control or regulation (controlling or regulating in general G05) · CPC title

• C25D7/0642

  Anodes · CPC title