Power supply unit capable of reducing possibility of overcurrent and current shortage

Patent metadata

Field	Value
Publication number	US-12119736-B2
Application number	US-202217821454-A
Country	US
Kind code	B2
Filing date	Aug 22, 2022
Priority date	Sep 7, 2021
Publication date	Oct 15, 2024
Grant date	Oct 15, 2024

Abstract

A power supply unit includes a power supply and a converter. The converter performs operation selected from the group consisting of boosting and stepping down of an output voltage of the power supply; and includes a reactor in which n-phase coils are magnetically coupled to each other, n-phase switches, and a control unit. The control unit controls duty cycles of the n-phase switches; monitors a current value flowing through the n-phase coils; and performs phase switching control when the control unit determines that an operation condition described below is satisfied, the phase switching control being control in which the control unit performs phase switching from in phase to out of phase in the case where the n-phase switches are being driven in phase and performs phase switching from out of phase to in phase in the case where the n-phase switches are being driven out of phase.

First claim

What is claimed is:

1. A power supply unit comprising:
a power supply; and
a converter, wherein:
the converter is configured to perform at least one operation selected from a group consisting of boosting and stepping down of an output voltage of the power supply;
the converter includes a reactor in which n-phase coils are magnetically coupled to each other (where n is an integer of 2 or more), n-phase switches each connected to a corresponding one of the n-phase coils, and a control unit;
the control unit is configured to control duty cycles of the n-phase switches;
the control unit is configured to monitor a value of current flowing through the n-phase coils;
the control unit is configured to perform phase switching control in a case where the control unit determines that a first operation condition is satisfied, the phase switching control including phase switching from in phase to out of phase in a case where the n-phase switches are being driven in phase, and phase switching from out of phase to in phase in a case where the n-phase switches are being driven out of phase; and
the first operation condition is that, when an inlet voltage and an outlet voltage of the converter have predetermined voltage values, the converter is operated in a discontinuous mode in a case where the n-phase switches are being driven in phase, and the converter is operated in a continuous mode in a case where the n-phase switches are being driven out of phase, the discontinuous mode being a mode having a period in which the value of current flowing through the n-phase coils is zero during one cycle of duty cycle control, and the continuous mode being a mode having no period in which the value of current flowing through the n-phase coils is zero during one cycle of the duty cycle control.

2. The power supply unit according to claim 1 , wherein:
the control unit is configured to store in advance a data group including preset values of the inlet voltage and the outlet voltage of the converter and the value of current flowing through the n-phase coils, the data group satisfying the first operation condition; and
the control unit is configured to determine whether the first operation condition is satisfied, by referring to the data group.

3. The power supply unit according to claim 1 , wherein the control unit is configured to perform the phase switching control at a timing when the value of current flowing through the n-phase coils matches an average value of current of the n-phase coils, in a case where the control unit determines that the first operation condition is satisfied.

4. The power supply unit according to claim 1 , wherein the control unit is configured to, in a case where the value of current flowing through the n-phase coils is increasing before the phase switching from in phase to out of phase in the phase switching control, perform the phase switching from in phase to out of phase and then perform the phase switching from out of phase to in phase in such a way that the value of current flowing through the n-phase coils increases after the phase switching from out of phase to in phase.

5. The power supply unit according to claim 1 , wherein the control unit is configured to, in a case where the value of current flowing through the n-phase coils is decreasing before the phase switching from in phase to out of phase in the phase switching control, perform the phase switching from in phase to out of phase and then perform the phase switching from out of phase to in phase in such a way that the value of current flowing through the n-phase coils decreases after the phase switching from out of phase to in phase.

6. The power supply unit according to claim 1 , wherein the out of phase is a phase difference of (360/n)°.

7. The power supply unit according to claim 1 , wherein:
n-phases are two phases; and
the out of phase is a phase difference of 180°.

8. The power supply unit according to claim 1 , wherein the power supply is a fuel cell.

9. The power supply unit according to claim 1 , wherein:
the control unit is configured to perform the phase switching from out of phase to in phase in a case where the control unit determines that the value of current flowing through the n-phase coils is equal to or less than a predetermined first switching threshold value in the phase switching control; and
the control unit is configured to perform the phase switching from in phase to out of phase in a case where the control unit determines that the value of current flowing through the n-phase coils is equal to or larger than a predetermined second switching threshold value that is larger than the predetermined first switching threshold value in the phase switching control.

Assignees

• Toyota Motor Co Ltd

Inventors

• Kaneko Tomohiko
• Kitamura Nobuyuki
• Umehara Takahiro
• Ito Masayuki

Classifications

• H01M8/04873

  of the individual fuel cell · CPC title

• H01M8/04552

  of the individual fuel cell · CPC title

• H02M1/0043

  Converters switched with a phase shift, i.e. interleaved (non-isolated DC/DC converters H02M3/1586) · CPC title

• Y02T10/72

  Electric energy management in electromobility · CPC title

• H02M1/15

  using active elements · CPC title