Metal support for electrochemical element, electrochemical element, electrochemical module, electrochemical device, energy system, solid oxide fuel cell, solid oxide electrolytic cell, and method for manufacturing metal support

Patent metadata

Field	Value
Publication number	US-12119526-B2
Application number	US-201917044073-A
Country	US
Kind code	B2
Filing date	Mar 29, 2019
Priority date	Mar 30, 2018
Publication date	Oct 15, 2024
Grant date	Oct 15, 2024

Abstract

A metal support for an electrochemical element has a plate shape as a whole, and is provided with a plurality of penetration spaces 1 c that pass through the metal support from a front face 1 a to a back face. The front face 1 a is a face to be provided with an electrode layer. A region of the front face 1 a provided with the penetration spaces is a hole region, and openings of the penetration spaces formed in the front face are front-side openings. An aperture ratio that is a ratio of the front-side openings to the hole region is 0.1% or more and 7.0% or less.

First claim

The invention claimed is:

1. A solid oxide fuel cell comprising:
an electrochemical element, the electrochemical element comprising:
an electrode layer;
a solid electrolyte layer; and
a counter electrode layer provided on/over a front face of a metal support,
wherein the metal support has a plate shape,
the metal support is provided with a plurality of open penetration spaces that pass through the metal support from a front face to a back face, the front face being provided with the electrode layer, such that a gas may flow through the penetration spaces to the electrode layer,
a region of the front face is provided with the penetration spaces being a hole region,
openings of the penetration spaces formed in the front face being front-side openings,
an aperture ratio that is a ratio of the front-side openings to the hole region is 0.2% or more and 5.3% or less,
each back-side opening that is an opening of the penetration spaces formed in the back face has an area or a diameter larger than those of the front-side openings, and
intervals between the front-side openings are 0.115 mm or more and 0.200 mm or less,

wherein a power generation reaction is caused in the electrochemical element.

2. The solid oxide fuel cell according to claim 1 , wherein the metal support has a thickness of 0.15 mm or more and 1.0 mm or less.

3. The solid oxide fuel cell according to claim 1 , wherein each of the front-side openings has a circular shape or a substantially circular shape having a diameter of 10 μm or more and 60 μm or less.

4. The solid oxide fuel cell according to claim 1 , wherein the metal support is formed by stacking a plurality of metal plates.

5. The solid oxide fuel cell according to claim 1 , wherein the metal support is formed by stacking a plurality of metal plates having the same thickness or substantially the same thickness.

6. The solid oxide fuel cell according to claim 1 , wherein the metal support is formed by stacking a plurality of metal plates including a first metal plate that is a plate made of metal, and a second metal plate that is a plate made of metal and is thicker than the first metal plate, the first metal plate being arranged closer to the front face than the second metal plate is.

7. The solid oxide fuel cell according to claim 1 , wherein the metal support is made of a Fe—Cr based alloy.

8. The solid oxide fuel cell according to claim 1 , wherein at least a portion of the front face is covered by a metal oxide film.

9. The solid oxide fuel cell according to claim 1 , wherein the plurality of penetration spaces passing through the metal support from the front face to the back face are formed through laser processing, punching processing, etching processing, or a combination thereof.

10. A solid oxide electrolytic cell comprising:
an electrochemical element, the electrochemical element comprising:
an electrode layer;
a solid electrolyte layer; and
a counter electrode layer provided on/over a front face of a metal support,
wherein the metal support has a plate shape,
the metal support is provided with a plurality of open penetration spaces that pass through the metal support from a front face to a back face, the front face being provided with the electrode layer, such that a gas may flow through the penetration spaces to the electrode layer,
a region of the front face is provided with the penetration spaces being a hole region,
openings of the penetration spaces formed in the front face being front-side openings,
an aperture ratio that is a ratio of the front-side openings to the hole region is 0.2% or more and 5.3% or less,
each back-side opening that is an opening of the penetration spaces formed in the back face has an area or a diameter larger than those of the front-side openings, and
intervals between the front-side openings are 0.115 mm or more and 0.200 mm or less,

wherein an electrolytic reaction is caused in the electrochemical element.

11. The solid oxide electrolytic cell according to claim 10 , wherein the metal support has a thickness of 0.15 mm or more and 1.0 mm or less.

12. The solid oxide electrolytic cell according to claim 10 , wherein each of the front-side openings has a circular shape or a substantially circular shape having a diameter of 10 μm or more and 60 μm or less.

13. The solid oxide electrolytic cell according to claim 10 , wherein the metal support is formed by stacking a plurality of metal plates.

14. The solid oxide electrolytic cell according to claim 10 , wherein the metal support is formed by stacking a plurality of metal plates having the same thickness or substantially the same thickness.

15. The solid oxide electrolytic cell according to claim 10 , wherein the metal support is formed by stacking a plurality of metal plates including a first metal plate that is a plate made of metal, and a second metal plate that is a plate made of metal and is thicker than the first metal plate, the first metal plate being arranged closer to the front face than the second metal plate is.

16. The solid oxide electrolytic cell according to claim 10 , wherein the metal support is made of a Fe—Cr based alloy.

17. The solid oxide electrolytic cell according to claim 10 , wherein at least a portion of the front face is covered by a metal oxide film.

18. The solid oxide electrolytic cell according to claim 10 , wherein the plurality of penetration spaces passing through the metal support from the front face to the back face are formed through laser processing, punching processing, etching processing, or a combination thereof.

Assignees

• Osaka Gas Co Ltd

Inventors

• Echigo Mitsuaki
• Ohnishi Hisao
• Minami Kazuyuki
• Tsuda Yuji
• Manabe Kyohei
• Yamazaki Osamu

Classifications

• H01M8/0612

  from carbon-containing material · CPC title

• H01M8/04014

  Heat exchange using gaseous fluids; Heat exchange by combustion of reactants · CPC title

• Y02E60/36

  Hydrogen production from non-carbon containing sources, e.g. by water electrolysis · CPC title

• Y02E60/50

  Fuel cells · CPC title

• H01M2008/1293

  Fuel cells with solid oxide electrolytes · CPC title