Efficient circuit in pulsed electrical discharge processing

Patent metadata

Field	Value
Publication number	US-12116533-B2
Application number	US-201917048640-A
Country	US
Kind code	B2
Filing date	Apr 19, 2019
Priority date	Apr 20, 2018
Publication date	Oct 15, 2024
Grant date	Oct 15, 2024

Abstract

Disclosed are example efficient circuits that produce spark discharges for hydrocarbon conversion (or treatment of other mixtures) using a high-voltage rectified DC supply to discharge a capacitor (either internal or external) across a two-electrode gap, optimized to minimize waste energy by operating in a constant current, approximately-constant current, or constant power mode. The circuits may operate off of a standard electrical supply line (e.g. 120 VAC or 240 V AC, 60 Hz, single-phase or multi-phase). The disclosed approach is scalable to any number of discharge gaps while maintaining similar pulse characteristics and electrical efficiency.

First claim

What is claimed is:

1. An apparatus comprising:
an oil treatment reactor for receiving a two-phase mixture of gas and liquid, wherein the mixture includes a hydrocarbon to be converted; and
a multi-electrode spark discharge circuit for hydrocarbon conversion, the spark discharge circuit having spark gap electrodes defining multiple spark discharge gaps exposed to the two-phase mixture in the oil treatment reactor;
wherein the apparatus is configured to supply a current-controlled input to the spark discharge circuit to generate discharge sparks across the electrodes that define the multiple spark discharge gaps; and
wherein the spark discharge circuit comprises a Cockcroft-Walton subcircuit for each of the multiple spark discharge gaps, the Cockcroft-Walton subcircuits being configured to generate a higher DC voltage from a lower-voltage AC input.

2. The apparatus of claim 1 , wherein the spark-discharge circuit is configured to generate the higher DC voltage from the lower-voltage AC input without a resistive element so as to reduce ohmic heating.

3. The apparatus of claim 1 , wherein each Cockcroft-Walton subcircuit includes at least one Cockcroft-Walton generator (CWG).

4. The apparatus of claim 2 , wherein the spark discharge circuit operates in parallel off of a step-up transformer.

5. The apparatus of claim 4 , wherein the step-up transformer is connected to a single-phase line input.

6. The apparatus of claim 5 , wherein the line input is at least one of a 120 VAC 60 Hz input and a 240 VAC 60 Hz input.

7. The apparatus of claim 4 , wherein a single step-up transformer powers multiple spark gaps in parallel.

8. The apparatus of claim 4 , the apparatus having multiple transformers and multiple spark gaps, with one transformer for each spark gap, and with full electrical separation of each spark gap circuit.

9. The apparatus of claim 4 , wherein the spark discharge circuit includes a CWG, and wherein the step-up transformer is connected to a multi-phase line input so as to separate the differently-phased input AC voltages and attach one or more full CWG transformer setups to each input.

10. The apparatus of claim 1 , wherein the spark discharge circuit includes a half-wave single-stage CWG.

11. The apparatus of claim 1 , wherein the spark discharge circuit includes a multi-stage CWG.

12. The apparatus of claim 1 , wherein the spark discharge circuit includes a full-wave CWG.

13. The apparatus of claim 1 , wherein a capacitance of at least one of the capacitors in the spark discharge circuit affects energy per pulse for discharge sparks.

14. The apparatus of claim 1 , wherein the spark discharge circuit is configured to have an output capacitance ranging from 1 pF to 1 nF to take advantage of any inherent stray capacitance of the circuit.

15. The apparatus of claim 1 , the apparatus being configured to generate a voltage ranging from 3 kV to 50 kV.

16. The apparatus of claim 1 , wherein the spark discharge circuit is configured for pulse energies of 30 mJ or smaller in order to reduce soot production.

17. The apparatus of claim 1 , wherein the Cockcroft-Walton subcircuits are powered in parallel so as to evenly distribute power output among the multiple spark discharge gaps and prevent sparking across a single spark discharge gap exclusively.

18. The apparatus of claim 1 , further comprising:
an inlet for conveying the hydrocarbon to the oil treatment reactor such that the hydrocarbon reaches the multiple spark discharge gaps; and
an outlet for conveying a hydrocarbon fraction from the oil treatment reactor, the hydrocarbon fraction formed following a discharge across a pair of the spark gap electrodes while the hydrocarbon is situated between the pair of the spark gap electrodes.

Assignees

• Texas A & M Univ Sys

Inventors

• Staack David
• Campbell Christopher
• Burnette Matthew
• Gawloski Nicholas

Classifications

• B01J2219/0815

  involving stationary electrodes · CPC title

• B01J2219/0809

  employing two or more electrodes · CPC title

• B01J2219/00049

  Controlling or regulating processes · CPC title

• B01J19/088

  giving rise to electric discharges (for heating purposes H05B7/00; for the production of ozone C01B13/11, H01T19/00) · CPC title

• F02C7/266

  Electric (sparking plugs H01T) · CPC title