Non-invasive monitoring of a mixing process in a container

Patent metadata

Field	Value
Publication number	US-12115509-B2
Application number	US-202117209263-A
Country	US
Kind code	B2
Filing date	Mar 23, 2021
Priority date	Sep 26, 2018
Publication date	Oct 15, 2024
Grant date	Oct 15, 2024

Abstract

A method of determining a mixing state of a medium in a container includes: transmitting a plurality of acoustic signals at least partly through the medium and receiving the plurality of acoustic signals after at least partly traversing the medium; determining at least one propagation value of at least one propagation quantity for each of the plurality of received acoustic signals to provide determined propagation values, each at least one propagation quantity being indicative of an interaction of the acoustic signals with the medium; determining at least one fluctuation value of at least one fluctuation quantity based on the determined propagation values to provide a determined at least one fluctuation value, each at least one fluctuation quantity being indicative of and/or correlating with a variance of the determined propagation values and/or with a state of a mixture; and determining the mixing state of the medium.

First claim

What is claimed is:

1. A method of determining a mixing state of a medium in a container, the method comprising the steps of:
transmitting a plurality of acoustic signals at least partly through the medium and receiving the plurality of acoustic signals after at least partly traversing the medium;
determining at least one propagation value of at least one propagation quantity for each of the plurality of received acoustic signals to provide determined propagation values, each at least one propagation quantity being indicative of an interaction of the acoustic signals with the medium, wherein the acoustic signals are transmitted at least partly through the medium in a sequence of time;
determining at least one fluctuation value of at least one fluctuation quantity based on the determined propagation values to provide a determined at least one fluctuation value, each at least one fluctuation quantity being indicative of and/or correlating with a variance of the determined propagation values and/or with a state of a mixture;
determining the mixing state of the medium based on the determined at least one fluctuation value, the mixing state being indicative of a homogeneity the medium;
determining a time series of the determined propagation values of the acoustic signals;
determining a time period between at least two extrema of the time series of the propagation values; and
determining a rotational speed of the medium, at which the medium rotates, based on the determined time period between the at least two extrema of the time series of the propagation values.

2. The method according to claim 1 , wherein determining the at least one propagation value for each of the plurality of received acoustic signals comprises determining a propagation time for each of the plurality of acoustic signals, the propagation time being indicative of a time-of-flight of the respective acoustic signal through the medium.

3. The method according to claim 1 , wherein determining the at least one propagation value for each of the plurality of received acoustic signals comprises determining an attenuation value for each of the plurality of acoustic signals, the attenuation value being indicative of an attenuation of the respective acoustic signal by the medium.

4. The method according to claim 1 , wherein determining the at least one fluctuation value comprises determining a relative variance of the determined propagation values with respect to a reference value.

5. The method according to claim 1 , wherein determining the at least one fluctuation value comprises determining a statistical moment with an order of at least three for the propagation values with respect to a reference value, and/or
wherein determining the at least one fluctuation value comprises determining a Fourier transform for the determined propagation values.

6. The method according to claim 4 , wherein the reference value is an average value of the propagation quantity, and/or
wherein the reference value is an expectation value of the propagation quantity.

7. The method according to claim 1 , wherein at least two of the plurality of acoustic signals are transmitted at least partly through the medium at different times.

8. The method according to claim 1 , wherein at least two of the plurality of acoustic signals are transmitted at least partly through the medium along at least partly differing paths.

9. The method according to claim 1 , wherein at least one of the plurality of received acoustic signals is received after reflection on a container wall of the container.

10. The method according to claim 1 , further comprising:
determining a first fluctuation value of the at least one fluctuation quantity for a first subset of the plurality of acoustic signals transmitted at least partly through the medium during a first time period;
determining a second fluctuation value of the at least one fluctuation quantity for a second subset of the plurality of acoustic signals transmitted at least partly through the medium during a second time period, the second time period at least partly differing from the first time period; and
determining the mixing state of the medium based on comparing the first fluctuation value with the second fluctuation value.

11. A program element, which, when executed by a controller of a measurement system, instructs the measurement system to perform the method according to claim 1 .

12. A non-transitory computer-readable medium storing the program element according to claim 11 .

13. A measurement system configured to perform the method according claim 1 , the measurement system comprising:
at least one ultrasound device configured to emit and receive acoustic signals; and
a controller.

14. The method according to claim 1 , wherein the acoustic signals comprise ultrasound signals.

Assignees

• Abb Schweiz Ag

Inventors

• Bernhard Christof
• Kassubek Frank
• Lenner Miklos
• Pape Detlef

Classifications

• B01F35/2208

  Controlling using ultrasonic waves during the operation · CPC title

• G01N2291/02416

  Solids in liquids · CPC title

• G01N2291/015

  Attenuation, scattering · CPC title

• G01N2291/011

  Velocity or travel time · CPC title

• G01N29/46

  by spectral analysis, e.g. Fourier analysis {or wavelet analysis (spectral signal processing per se G06F17/14)} · CPC title