Apparatus, systems, and methods for precise guidance of surgical tools

Patent metadata

Field	Value
Publication number	US-12114939-B2
Application number	US-202117501392-A
Country	US
Kind code	B2
Filing date	Oct 14, 2021
Priority date	Oct 4, 2013
Publication date	Oct 15, 2024
Grant date	Oct 15, 2024

Abstract

Described herein are systems, apparatus, and methods for precise placement and guidance of tools during a surgical procedure, particularly a spinal surgical procedure. The system features a portable robot arm with end effector for precise positioning of a surgical tool. The system requires only minimal training by surgeons/operators, is intuitive to use, and has a small footprint with significantly reduced obstruction of the operating table. The system works with existing, standard surgical tools, does not required increased surgical time or preparatory time, and safely provides the enhanced precision achievable by robotic-assisted systems.

First claim

What is claimed is:

1. A method for performing a surgical procedure using a robotic surgical system, said method comprising:
obtaining an image of at least a portion of a spine of a patient undergoing the surgical procedure;
moving the robotic surgical system in proximity to an operating area, wherein the robotic surgical system comprises:
a computing system;
a robot arm;
a mobile cart configured to support the robot arm;
an end-effector attached to the robot arm, wherein the end-effector is configured to releasably hold one of a plurality of instruments;
a control interface configured to receive commands and to control operation of the robot arm, wherein the control interface is in electronic communication with the computing system;
an actuator, in electronic communication with the control interface, configured to move the robot arm; and
a tracking detector configured to capture a position of the one of the plurality of surgical instruments in relation to the patient;
wherein the computing system is configured to perform a registration to spatially align the end-effector, the patient, and a desired trajectory of the end-effector, and to maintain the spatial alignment without performing re-registration of the end-effector position when the one of the plurality of surgical instruments held by the end-effector is removed and replaced with a different one of the plurality of surgical instruments
drilling a hole into a vertebral body though one of the plurality of surgical instruments,
positioning a surgical screw into the vertebral body through one of the plurality of surgical instruments, wherein the one of the plurality of surgical instruments moderates the screwing motion at a predetermined pace.

2. The method of claim 1 , further comprising displaying the virtual representation and the position of the surgical instrument.

3. The method of claim 1 , further comprising displaying a projected trajectory of the robot arm based on a position of the robot arm in relation to the patient.

4. The method of claim 1 , wherein the tracking detector is a camera.

5. The method of claim 3 , wherein tracking detector is an infrared camera.

6. The method of claim 1 , wherein the robotic surgical system further comprises at least one force sensor disposed between the end-effector and the robot arm.

7. The method of claim 1 , wherein the robot arm is housed on the mobile cart.

8. The method of claim 7 , wherein the robotic surgical system further comprises a stabilization mechanism configured to increase stiffness of the mobile cart to ensure accuracy of the medical procedure.

9. The method of claim 1 , wherein the robot arm includes a locking mechanism.

10. The method of claim 1 , wherein the robotic surgical system further comprises a surgical drape positioned between the robot arm and the end-effector.

11. A method for performing a surgical procedure using a robotic surgical system, said method comprising:
generating a virtual representation of a target anatomy of a patient, wherein the target anatomy is associated with the surgical procedure;
moving the robotic surgical system in proximity to an operating area, wherein the robotic surgical system comprises:
a computing system;
a robot arm;
a mobile cart configured to support the robot arm;
an end-effector attached to the robot arm, wherein the end-effector is configured to releasably hold one of a plurality of instruments;
a control interface configured to receive commands and to control operation of the robot arm, wherein the control interface is in electronic communication with the computing system;
an actuator, in electronic communication with the control interface, configured to move the robot arm; and
a tracking detector configured to capture a position of the one of the plurality of surgical instruments in relation to the patient;
wherein the computing system is configured to perform a registration to spatially align the end-effector, the patient, and a desired trajectory of the end-effector, and to maintain the spatial alignment without performing re-registration of the end-effector position when the one of the plurality of surgical instruments held by the end-effector is removed and replaced with a different one of the plurality of surgical instruments,

stabilizing the mobile cart to ensure precise movements are performed by the robot arm;
placing the robot arm into a force control mode to align the robot arm to the desired trajectory in relation to the patient;
manipulating the surgical instrument according the determined trajectory to perform the surgical procedure
drilling a hole into a vertebral body though the surgical instrument,
positioning a surgical screw into the vertebral body through one of the surgical instrument, wherein the surgical instrument moderates the screwing motion at a predetermined pace.

12. The method of claim 11 , further comprising displaying the virtual representation and the position of the surgical instrument.

13. The method of claim 11 , further comprising displaying a projected trajectory of the robot arm based on a position of the robot arm in relation to the patient.

14. The method of claim 11 , wherein the tracking detector is a camera.

15. The method of claim 13 , wherein tracking detector is an infrared camera.

16. The method of claim 11 , wherein the robotic surgical system further comprises at least one force sensor disposed between the end-effector and the robot arm.

17. The method of claim 11 , wherein the robot arm is housed on the mobile cart.

18. The method of claim 17 , wherein the robotic surgical system further comprises a stabilization mechanism configured to increase stiffness of the mobile cart to ensure accuracy of the medical procedure.

19. The method of claim 11 , wherein the robot arm includes a locking mechanism.

20. The method of claim 11 , wherein the robotic surgical system further comprises a surgical drape positioned between the robot arm and the end-effector.

Assignees

• KB Medical SA

Inventors

• Kostrzewski Szymon
• Chappuis Olivier
• Nussbaumer Billy
• Gehriger Daniel
• Berthelin Roderik

Classifications

• A61B2034/105

  Modelling of the patient, e.g. for ligaments or bones · CPC title

• A61B2034/102

  Modelling of surgical devices, implants or prosthesis · CPC title

• A61B34/37

  Leader-follower robots (A61B34/35 takes precedence) · CPC title

• A61B34/76

  Manipulators having means for providing feel, e.g. force or tactile feedback · CPC title

• A61B2090/064

  for measuring force, pressure or mechanical tension · CPC title